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Browsing by Author "Hayden, Andrew Phillip"

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    A Comprehensive Three-Dimensional Analysis of the Wake Dynamics in Complex Turning Vanes
    Hayden, Andrew Phillip (Virginia Tech, 2023-12-20)
    A comprehensive computational and experimental analysis has been conducted to characterize the flow dynamics and periodic structures formed in the wake of complex turning vanes. The vane packs were designed by the StreamVane swirl distortion generator technology, a design system that can efficiently reproduce swirl distortion for compressor rig and full turbofan engine testing. StreamVanes consist of an array of turning vanes that commonly contain variations in turning angle along their span, a nonaxisymmetric profile about the centerline, and vane-to-vane intersections or junctions to accurately generate the desired distortion. In this study, vane packs are considered complex if they contain two out of three of these features, a combination seen in other turbomachinery components outside of StreamVane design. Similar to all stator vanes or rotor blades, StreamVane vane packs are constructed using a series of cross-sectional airfoil profiles with blunt trailing edges and finite thicknesses. This, in turn, introduces periodic vortex structures in the wake, commonly known as trailing edge vortex shedding. To fully understand how the dynamics and coherent wake formations within vortex shedding impact both the flow distortion and structural durability of StreamVanes, it is first necessary to characterize the corresponding wakes in three dimensions. The current study provides an in-depth analysis to predict and measure the trailing edge vortex development using high-fidelity computational fluid dynamics and stereoscopic time-resolved particle image velocimetry experiments. Two testcase StreamVane geometries were specifically designed with complex features to evaluate their influence on the dynamics and coherence of the respective vane wakes. Fully three-dimensional, unsteady computational fluid dynamics simulations were performed using a Reynolds-Averaged Navier-Stokes solver coupled with a standard two-equation turbulence model and a hybrid, scale-resolving turbulence model. Both models predicted large-scale wake frequencies within 1—14% of experiment, with a mean difference of less than 3.2%. These comparisons indicated that lower fidelity simulations were capable of accurately capturing such flows for complex vane packs. Additionally, structural and modal analyses were conducted using finite element models to determine the correlations between dominant structural modes and dominant wake (flow) modes. The simulations predicted that vortex shedding modes generally contained frequencies 300% larger than dominant structural modes, and therefore, vortex induced vibrations were unlikely to occur. Lastly, mode decomposition methods were applied to the experimental results to extract energy ratios and reveal dynamic content across high-order wake modes. The vortex shedding modes generated more than 80% of the total wake energy for both complex vane packs, and dynamic decomposition methods revealed unique structures within the vane junction wake. In all analyses, comparisons were made between different vane parameters, such as trailing edge thickness and turning angle, where it was found that trailing edge thickness was the dominant vortex shedding parameter. The motivation, methodology, and results of the following research is presented to better understand the wake interactions, computational predictive capabilities, and structural dynamics associated with vortex shedding from complex vane packs. Although the results directly relate to StreamVane distortion generator technology, the qualitative and quantitative comparisons between the selected methods, geometry parameters, and flow conditions can be extrapolated to modern turbomachinery components in general. Therefore, this dissertation aims to benefit distortion generator and turbomachinery designers by providing insight into the underlying physics and overall modeling techniques of the wake dynamics in highly three-dimensional, complex components.
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    Initial Investigations into the Failure Modes of a Swirl Distortion Generator Using Computational Methods
    Hayden, Andrew Phillip (Virginia Tech, 2021-05-18)
    The need for more efficient and environmentally sustainable aircraft has been a rapidly increasing topic for research and development over the last few decades. Within this area of research, boundary layer ingestion (BLI) concepts have been developed which integrates the airframe and propulsion system of an aircraft. In turn, BLI increases the fuel efficiency and decreases emissions by reducing the overall drag and reenergizing the aircraft wake. However, the boundary layer flow of an airframe or duct can impose undesired flow conditions, such as swirl and pressure distortions, at the inlet of a jet engine. Therefore, efficient research and testing capabilities are essential to advance the development of these integrated systems. The StreamVane swirl distortion generator was developed by Virginia Tech to provide cost and time efficient ground testing methods for BLI research. StreamVanes are constructed of unique vane packs that are specifically tailored to generate a desired swirl distortion profile. To maximize efficiency, StreamVanes are additive manufactured which cause geometry limitations to the overall vane design. Due to these restrictions, as well as the complexity of the vane pack, unwanted dynamic responses and unsteady flows can be generated. In order to predict both of these phenomena before testing, two different computational methodologies were developed and investigated on a StreamVane and its airfoil parameters. First, a one-way fluid-structure interaction methodology was developed to predict flutter mconditions of the vanes within StreamVanes. The presented methodology includes steady and unsteady computational fluid dynamics (CFD) as well as linear structural and modal finite element analysis (FEA) simulations. A simplified StreamVane model was designed as a testcase for the methodology, and it was found that two unique vane shapes did not undergo flutter conditions at three different operating points. The results provided a linear analysis method to compute the aerodynamic damping, which gave insight on how different vane shapes respond dynamically. Secondly, a parameter study was conducted to predict the vortex shedding from the modified NACA 63-series airfoil profile used within StreamVane design. The effects of the airfoil turning angle and trailing edge thickness on the vortex shedding frequency were computationally predicted using the unsteady Reynolds averaged Navier-Stokes equations (URANS) and shear stress transport (SST) turbulence model. In turn, the shedding frequencies for each parameter were recorded, and more intuition was gained on the TE flow field in correspondence to different airfoil specifications. Overall, the two sets of methodologies and results can be used to efficiently reduce failure uncertainties in future StreamVane designs.