Scholarly Works, Mining and Minerals Engineering
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Browsing Scholarly Works, Mining and Minerals Engineering by Department "Mining and Minerals Engineering"
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- Apparatus for improved ash and sulfur rejection(United States Patent and Trademark Office, 1996-06-04)An apparatus for separating impurities from coal, includes a device for removing a predetermined amount of ash-forming substances from the coal and a device for removing a predetermined amount of high specific gravity (e.g., pyrite) from the coal having been processed by the ash-forming substance removing device. The ash-forming substance removing device and the high specific gravity material removing device each possess characteristics that allow them to more efficiently reject different types of mineral impurities from coal.
- Application of Double-Difference Seismic Tomography to Carbon Sequestration Monitoring at the Aneth Oil Field, UtahSlaker, Brent; Westman, Erik C.; Luxbacher, Kramer Davis; Ripepi, Nino (MDPI, 2013-10-23)Double difference seismic tomography was performed using travel time data from a carbon sequestration site at the Aneth oil field in southeast Utah as part of a Department of Energy initiative on monitoring, verification, and accounting (MVA) of sequestered CO2. A total of 1211 seismic events were recorded from a borehole array consisting of 23 geophones. Artificial velocity models were created to determine the likelihood of detecting a CO2 plume with an unfavorable event and receiver arrangement. In tests involving artificially modeled ray paths through a velocity model, ideal event and receiver arrangements clearly show velocity reductions. When incorporating the unfavorable event and station locations from the Aneth Unit into synthetic models, the ability to detect velocity reductions is greatly diminished. Using the actual, recorded travel times, the Aneth Unit results show differences between a synthetic baseline model and the travel times obtained in the field, but the differences do not clearly indicate a region of injected CO2. MVA accuracy and precision may be improved through the use of a receiver array that provides more comprehensive ray path coverage, and a more detailed baseline velocity model.
- Cleaning and dewatering fine coal(United States Patent and Trademark Office, 2017-10-17)Fine coal is cleaned of its mineral matter impurities and dewatered by mixing the aqueous slurry containing both with a hydrophobic liquid, subjecting the mixture to a phase separation. The resulting hydrophobic liquid phase contains coal particles free of surface moisture and droplets of water stabilized by coal particles, while the aqueous phase contains the mineral matter. By separating the entrained water droplets from the coal particles mechanically, a clean coal product of substantially reduced mineral matter and moisture contents is obtained. The spent hydrophobic liquid is separated from the clean coal product and recycled. The process can also be used to separate one type of hydrophilic particles from another by selectively hydrophobizing one.
- A Comprehensive Review of Rare Earth Elements Recovery from Coal-Related MaterialsZhang, Wencai; Noble, Christopher Aaron; Yang, Xinbo; Honaker, Rick (MDPI, 2020-05-17)Many studies have been published in recent years focusing on the recovery of rare earth elements (REEs) from coal-related materials, including coal, coal refuse, coal mine drainage, and coal combustion byproducts particularly fly ash. The scientific basis and technology development have been supported by coal geologists and extractive metallurgists, and through these efforts, the concept has progressed from feasibility assessment to pilot-scale production over the last five years. Physical beneficiation, acid leaching, ion-exchange leaching, bio-leaching, thermal treatment, alkali treatment, solvent extraction, and other recovery technologies have been evaluated with varying degrees of success depending on the feedstock properties. In general, physical beneficiation can be a suitable low-cost option for preliminary upgrading; however, most studies showed exceedingly low recovery values unless ultrafine grinding was first performed. This finding is largely attributed to the combination of small RE-bearing mineral particle size and complex REE mineralogy in coal-based resources. Alternatively, direct chemical extraction by acid was able to produce moderate recovery values, and the inclusion of leaching additives, alkaline pretreatment, and/or thermal pretreatment considerably improved the process performance. The studies reviewed in this article revealed two major pilot plants where these processes have been successfully deployed along with suitable solution purification technologies to continuously produce high-grade mixed rare earth products (as high as +95%) from coal-based resources. This article presents a systematic review of the recovery methods, testing outcomes, and separation mechanisms that are involved in REE extraction from coal-related materials. The most recent findings regarding the modes of occurrence of REEs in coal-related materials are also included.
- A Computer-Controlled SEM-EDX Routine for Characterizing Respirable Coal Mine DustJohann-Essex, Victoria; Keles, Cigdem; Sarver, Emily A. (MDPI, 2017-01-23)A recent resurgence in coal workers’ pneumoconiosis (or “black lung”) and concerns over other related respiratory illnesses have highlighted the need to elucidate characteristics of airborne particulates in occupational environments. A better understanding of particle size, aspect ratio, or chemical composition may offer new insights regarding causal factors of such illnesses. Scanning electron microscopy analysis using energy dispersive X-ray (SEM-EDX) can be used to estimate these particle characteristics. If conducted manually, such work can be very time intensive, limiting the number of particles that can be analyzed. Moreover, potential exists for user bias in interpretation of EDX spectra. A computer-controlled (CC) routine, on the other hand, can allow similar analysis at a much faster rate, increasing total particle counts and reproducibility of results. This paper describes a CCSEM-EDX routine specifically developed for analysis of respirable dust samples from coal mines. The routine is verified based on reliability of results obtained on samples of known materials, and reproducibility of results obtained on a set of 10 dust samples collected in the field. The characteristics of the field samples are also discussed with respect to mine occupational environments.
- A conceptual protocol for integrating multiple parameters for risk assessment due to induced seismicity in a deep mineGhaychi Afrouz, Setareh; Westman, Erik C.; Dehn, K. K.; Weston, B.; Luxbacher, Kramer Davis (2020-01-01)Typically, the time-dependent b-value has been shown to decrease prior to the occurrence of a higher-magnitude event, thus providing a possible indicator of the timing of a significant event. The Energy Index relates seismic energy to seismic moment and an increase in the Energy Index has been associated with an increase in rock mass stress levels. The distribution of P-wave velocity also indicates rock mass stress levels and is provided from time-lapse passive seismic tomography. Finally, prior studies have correlated an increased production rate (blast rate) to higher stress concentrations, potentially triggering a seismic event. Therefore, Energy Index, P-wave velocity, and blast rate may be correlated to stress levels within the rock mass and may imply the magnitude and timing of an event. In this case study, these parameters are used in a back analysis to define a safety protocol for a deep, narrow-vein, underground mine. A catalog of b-value, Energy Index, P-wave velocity, and mine excavation blasting rate, was developed and integrated as a concept of hazardous thresholds. The combination of these various parameters can be helpful in determining the potential for high-risk times and locations due to induced stress.
- Considerations for an Automated SEM-EDX Routine for Characterizing Respirable Coal Mine DustJohann, Victoria Anne; Sarver, Emily A. (2015)Respirable dust in coal mining environments has long been a concern for occupational health. Over the past several decades, much effort has been devoted to reducing dust exposures in these environments, and rates of coal workers’ pneumoconiosis (CWP) have dropped significantly. However, in some regions, including parts of Central Appalachia it appears that incidence of CWP has recently been on the rise. This trend is yet unexplained, but a possible factor might be changes in specific dust characteristics, such as particle composition, size or shape. Prior work in our research group has developed a standardized methodology for analyzing coal mine dust particles on polycarbonate filter media using scanning electron microscopy with energy dispersive x-ray (SEM-EDX). While the method allows individual particles to be characterized, it is very time-intensive because the instrument user must interrogate each particle manually; this limits the number of particles that can practically be characterized per sample. Moreover, results may be somewhat user-dependent since classification of particle composition involves some interpretation of EDX spectra. To overcome these problems, we aim to automate the current SEM-EDX method. The ability to analyze more particles without user bias should increase reproducibility of results as well as statistical confidence (i.e., in applying characteristics of the analyzed particles to the entire dust sample.) Some challenges do exist in creating an automated routine, which are primarily related to ensuring that the available software is programmed to differentiate individual particles from anomalies on the sample filter media, select and measure an appropriate number of particles across a sufficient surface area of the filter, and classify particle compositions similarly to a trained SEM-EDX user following a manual method. This paper discusses the benefits and challenges of an automated routine for coal mine dust characterization, and progress to date toward this effort.
- Considerations for TGA of Respirable Coal Mine Dust SamplesScaggs, Meredith; Sarver, Emily A.; Keles, Cigdem (2015)Respirable dust in coal mining environments has long been a concern for occupational health. Over the past several decades, much effort has been devoted to reducing dust exposures in these environments, and rates of coal workers’ pneumoconiosis (CWP) have dropped significantly. However, in some regions, including parts of Central Appalachia it appears that incidence of CWP has recently been on the rise. This trend is yet unexplained, but a possible factor might be changes in specific dust characteristics, such as particle composition, size or shape. Prior work in our research group has developed a standardized methodology for analyzing coal mine dust particles on polycarbonate filter media using scanning electron microscopy with energy dispersive x-ray (SEM-EDX). While the method allows individual particles to be characterized, it is very time-intensive because the instrument user must interrogate each particle manually; this limits the number of particles that can practically be characterized per sample. Moreover, results may be somewhat user-dependent since classification of particle composition involves some interpretation of EDX spectra. Respirable dust in underground coal mines has long been associated with occupational Jung diseases, particularly coal workers' pneumoconiosis (CWP) and silicosis. Regular dust sampling is required for assessing occupational exposures , and compliance with federal regulations is determined! on the basis of total respirable dust concentration and crystalline silica content by mass. In light of continued incidence of CWP amongst coal miners, additional information is needed to determine what role specific dust characteristics might play in health outcomes . While particle-level analysis is ideal, current time requirements and costs make this simply unfeasible for large numbers of samples. However, opportunities do exist for gleaning additional information from bulk analysis (i.e., beyond total mass and silica content) using relatively quick and inexpensive methods. Thermogravimetric analysis (TGA) may be a particularly attractive option. It involves precise sample weight measurement in a temperature controlled environment, such that weight changes over specific temperature ranges can be correlated to cheruical changes of particular sample constituents. In principle, TGA offers the ability to determine the coal and total mineral mass fractions in respirable dust samples. Such analysis could conceivably be combined with standard methods currently used to measure total mass and silica content. Under some circumstances , TGA might also be extended to provide information on specific dust constituents of interest (such as calcite). In this paper, we consider the benefits and challenges of TGA of respirable coal mine dust samples, and provide preliminary results and observations from ongoing research on this topic.
- Design of Cell-Based Flotation Circuits under Uncertainty: A Techno-Economic Stochastic OptimizationAmini, Seyed Hassan; Noble, Christopher Aaron (MDPI, 2021-04-27)The design of cell-based flotation circuits is often completed in two distinct phases, namely circuit structure identification and equipment sizing selection. While recent literature studies have begun to address the implications of stochastic analysis, industrial practice in flotation circuit design still strongly favors the use of deterministic metallurgical modeling approaches. Due to the complexity of the available mathematical models, most flotation circuit design techniques are constructed based on deterministic models. Neglecting the impact of various sources of uncertainty may result in the identification of circuit solutions that are only optimal in a narrow region of specific operating scenarios. One promising strategy to address this shortcoming is through the Sample Average Approximation (SAA) methodology, a stochastic approach to handling uncertainty that has been widely applied in other disciplines such as supply chain and facility location management problems. In this study, a techno-economic optimization algorithm was formulated to select the optimal size and number of flotation cells for a fixed circuit structure while considering potential uncertainty in several input parameter including feed grade, kinetic coefficients, and metal price. Initially, a sensitivity analysis was conducted to screen the uncertain parameters. After simplifying the optimization problem, the SAA approach was implemented to determine the equipment configuration (i.e., cell size and number) that maximizes the plant’s net present value while considering the range of potential input values due to parameter uncertainty. The SAA methodology was found to be useful in analyzing uncertainty in flotation kinetics; however, the approach did not provide a useful means to assess the influence of uncertainties in ore grade and metal price, as these values are not significant in determining equipment size but rather influence the optimal circuit structure, which was not considered in this study. Results from an application example indicate that the SAA approach produces optimal solutions not initially identified in a deterministic optimization, and these SAA solutions tend to provide greater robustness to uncertainty and variation in the flotation kinetics.
- Determination of critical parameters in the analysis of road tunnel firesHaghighat, Alireza; Luxbacher, Kramer Davis (Elsevier, 2018-07-12)The analysis of the fluid characteristics downstream of a fire source in transportation tunnels is one the most important factor in the emergency response, evacuation, and the rescue service studies. Some crucial parameters can affect the fluid characteristics downstream of the fire. This research develops a statistical analysis on the computational fluid dynamics (CFD) data of the road tunnel fire simulations in order to quantify the significance of tunnel dimensions, inlet air velocity, heat release rate, and the physical fire size (fire perimeter) on the fluid characteristics downstream of the fire source. The selected characteristics of the fluid (response variables) were the average temperature, the average density, the average viscosity, and the average velocity. The prediction of the designed statistical models was assessed; then the significant parameters’ effects and the parameters interactive effects on different response variables were determined individually. Next, the effect of computational domain length on the selection of the significant parameters downstream of the fire source was analyzed. In this statistical analysis, the linear models were found to provide the statistically good prediction. The effect of the fire perimeter and the parameters interactive effects on the selected response variables downstream of the fire, were found to be insignificant. © 2018
- Determining Coalbed Methane Production and Composition from Individual Stacked Coal Seams in a Multi-Zone Completed Gas WellRipepi, Nino; Louk, Kyle; Amante, Joseph; Schlosser, Charlies; Tang, Xu; Gilliland, Ellen (MDPI, 2017-10-02)This work proposes a novel and cost-effective approach to determine coalbed methane (CBM) production and composition from individual coal seams in a multi-zone completed CBM well. The novel method uses water to cover individual coal seams in a low pressure CBM well followed by an Echometer fluid level survey to determine the water level. Corresponding gas flow measurements and natural gas chromatography analysis are used to determine gas production and composition from unique zones. A field test using this technology is conducted in Central Appalachia for a multi-zone CBM well containing 18 coal seams. Test results show that the shallow coal seams contribute the majority of the total CBM production in this multi-zone well, and the deeper coal seams contain more heavy hydrocarbons like ethane and propane.
- Development of a Methodology for Interface Boundary Selection in the Multiscale Road Tunnel Fire SimulationsHaghighat, Alireza; Luxbacher, Kramer Davis; Lattimer, Brian Y. (2018-07)The simulation of large complex dynamical systems such as a fire in road tunnels is necessary but costly. Therefore, there is a crucial need to design efficient models. Coupling of computational fluid dynamics (CFD) models and 1D network modeling simulations of a fire event, a multiscale method, can be a useful tool to increase the computational efficiency while the accuracy of simulations is maintained. The boundary between a CFD model (near field) and a 1D model (far field) plays a key role in the accuracy of simulations of large systems. The research presented in this paper develops a novel methodology to select the interface boundary between the 3D CFD model and a 1D model in the multiscale simulation of vehicle fire events in a tunnel. The development of the methodology is based on the physics of the fluid structure, turbulent kinetic energy of the dynamical system, and the vortex dynamics. The methodology was applied to a tunnel with 73.73 m(2) cross section and 960 m in length. Three different vehicle fire scenarios were investigated based on two different heat reslease rates (10 MW and 30 MW) and two different inlet velocities (1.5 m/s and 5 m/s). all parameters upstream and downstream of the fire source in all scenarios were investigated at t = 900 s. The effect of changes in heat release rate (HRR) and air velocity on the selection of an interface boundary was investigated. The ratio between maximum longitudinal and transversal velocities was within a range of 10 to 20 in the quasi-1D region downstream of the fire source. The selected downstream interface boundary was 12D(h) m downstream of the fire for the simulations. The upstream interface boundary was selected at 0.5 D-h m upstream the tip of the object when the velocity was greater than equal to the V-c. In the simulations with backlayering (V < V-c), the interface boundary was selected 10 m further from the tip of the backlayering (1.2 D-h). An indirect coupling strategy was utilized to couple CFD models to 1D models at the selected interface boundary; then, the coupled models results were compared to the full CFD model results. The calculated error between CFD and coupled models for mean temperature and velocity at different cross sections were calculated at less than 5%. The findings were used to recommend a modification to the selection of interface boundary in multiscale fire simulations in the road tunnels and more complex geometries such as mines.
- Differential Entropy Analysis of the Acoustic Characteristics of a Biomimetic Dynamic Sonar EmitterYang, Luhui; Müller, Rolf (MDPI, 2020-03-03)Active noseleaf deformations during pulse emission observed in hipposiderid and rhinolophid bats have been shown to add a time dimension to the bats’ acoustic emission characteristics beyond the established dependencies on frequency and direction. In this study, a dense three-dimensional acoustic characteristics were obtained by the time series of smoothed signal amplitudes at different directions and frequencies collected by a biomimetic dynamic sonar emitter. These data have been analyzed using differential entropy which was used as a measure to compare the encoding capacity for sensory information between the three different dimensions. The capacity for sensory information encoding measured in this way along time dimension was found to be similar to that along the frequency dimension. But both of them provided less information than provided by the direction dimension.
- Direct-on-Filter FTIR Spectroscopy to Estimate Calcite as A Proxy for Limestone ‘Rock Dust’ in Respirable Coal Mine Dust SamplesPokhrel, Nishan; Keles, Cigdem; Jaramillo, Lizeth; Agioutanti, Eleftheria; Sarver, Emily A. (MDPI, 2021-08-25)Application of fine, inert ‘rock dust’ (RD) to the surfaces in underground coal mines is a common method for mitigating coal dust explosion hazards. However, due to its size, RD has the potential to contribute to the respirable coal mine dust (RCMD) concentration. Though the RD component of RCMD does not appear to pose the sort of health hazards associated with other components such as crystalline silica, understanding its relative abundance may be quite helpful for evaluating and controlling primary dust sources. Given that RD products are frequently comprised of high-purity limestone (i.e., primarily calcite mineral), calcite may serve as a suitable proxy for measuring RD. To estimate the mass percentage of calcite in RCMD samples, this study demonstrates the successful application of direct-on-filter (DOF) Fourier-transform infrared (FTIR) spectroscopy. Incidentally, DOF FTIR has been the focus of recent efforts to enable rapid measurement of crystalline silica in RCMD. Concurrent measurement of other constituents such as calcite is thus a logical next step, which can allow a broader interpretation of dust composition and source contributions.
- Discrimination of Six Flotation Kinetic Models Used in the Conventional Flotation and Carrier Flotation of -74 μm Coal FinesBu, Xiangning; Wang, Xuexia; Zhou, Shaoqi; Li, Biao; Zhan, Hanhui; Xie, Guangyuan (2020-06-16)In this study, experimental results of conventional flotation and carrier flotation were characterized by six commonly used flotation kinetic models. Two statistical criteria (coefficient of determination, R-2, and root mean square error, RMSE) were used for comparison of fitting performance of different models. All kinetic models tested gave good levels of goodness of fit, but the second-order model with rectangular distribution (model 6) provided the best fitting performance for the experimental data of conventional flotation and carrier flotation. On this basis, two parameters, that is, modified flotation rate constant (K-m) and selectivity index (SI), were used to evaluate the difference in flotation separation selectivity between conventional flotation and carrier flotation. Comparisons of K-m and SI values indicated that carrier flotation significantly improved the flotation rate constant of combustible materials and flotation separation selectivity of ultrafine coal (-74 mu m). In addition, measurements of average bubble size and water recovery indicated that both the coalescence of bubbles and the drainage of liquid in the froth were promoted when coarse coal particles (contact angle >90 degrees) were employed as the carrier to assist the flotation recovery of ultrafine particles, which in turn favored the inhibition effect of the entrainment of gangue materials in carrier flotation compared to conventional flotation.
- DPM Monitoring in Underground Metal/Nonmetal MinesMcCullough, E.; Rojas-Mendoza, L.; Sarver, Emily A. (2015)
- Dynamic Displacement of an Aluminum Frame Using Close Range PhotogrammetryGhaychi Afrouz, Setareh; Razavi, Mohammad Reza; Pourkand, Ashkan; Mara Dias Wilson, Claudia (MDPI, 2019-07-29)Dynamic displacement measurement of objects can be challenging due to the limitations of conventional methods and pricey instrumentation of unconventional methods, such as laser scanners. In this research, Close Range Photogrammetry (CRP) is used as an affordable non-contact method to measure 3D dynamic displacements. It is proposed as a reliable alternative to traditional dynamic deformation measurement methods such as displacement sensors or accelerometers. For this purpose, dynamic displacements of a three-dimensional one-story building frame model on a one-dimensional shake table are determined by using the traditional method of attached accelerometer and CRP. The results of the CRP method are compared with the results of the traditional methods as well as numerical models. The results show a good agreement which evidences the reliability of the CRP with regular cameras.
- Effect of Pore Size Heterogeneity on Hydrocarbon Fluid Distribution, Transport, and Primary and Secondary Recovery in Nano-Porous MediaZhang, Kaiyi; Du, Fengshuang; Nojabaei, Bahareh (MDPI, 2020-04-03)In this paper, we investigate the effect of pore size heterogeneity on fluid composition distribution of multicomponent-multiphase hydrocarbons and its subsequent influence on mass transfer in shale nanopores. The change of multi-contact minimum miscibility pressure (MMP) in heterogeneous nanopores was investigated. We used a compositional simulation model with a modified flash calculation, which considers the effect of large gas–oil capillary pressure on phase behavior. Different average pore sizes for different segments of the computational domain were considered and the effect of the resulting heterogeneity on phase change, composition distributions, and production was investigated. A two-dimensional formulation was considered here for the application of matrix–fracture cross-mass transfer and the rock matrix can also consist of different segments with different average pore sizes. Both convection and molecular diffusion terms were included in the mass balance equations, and different reservoir fluids such as ternary mixture syntactic oil, Bakken oil, and Marcellus shale condensate were considered. The simulation results indicate that oil and gas phase compositions vary in different pore sizes, resulting in a concentration gradient between the two adjacent pores of different sizes. Given that shale permeability is extremely small, we expect the mass transfer between the two sections of the reservoir/core with two distinct average pore sizes to be diffusion-dominated. This observation implies that there can be a selective matrix–fracture component mass transfer as a result of confinement-dependent phase behavior. Therefore, the molecular diffusion term should be always included in the mass transfer equations, for both primary and gas injection enhanced oil recovery (EOR) simulation of heterogeneous shale reservoirs.
- Enhanced Bauxite Recovery Using a Flotation Column Packed with Multilayers of MediumZhang, Pengyu; Zhang, Wencai; Ou, Leming; Zhu, Yuteng; Zhu, Zicheng (MDPI, 2020-06-30)An innovative self-designed medium was packed in a bench-scale flotation column to study its influence on the flotation recovery of bauxite. Computational fluid dynamics (CFD) simulation was conducted to reveal the impact of the packing medium on the turbulent characteristics of collection zone in the column. Simulation results show that multilayer packing of the medium divides the collection zone into small units having different turbulent intensities, which is more suitable for flotation separation. The packing medium decreases the turbulence kinetic energy (from 1.08 × 10−2 m2/s2 to 2.1 × 10−3 m2/s2), turbulence eddy dissipation (from 3.71 × 10−2 m2/s3 to 9.8 × 10−3 m2/s3) and axial fluid velocity of fluid in the column. With three layers of packing, the recovery of Al2O3 increased by 2.11% and the aluminum to silicon content ratio of the concentrate improved from 5.16 to 9.72.
- Experimental and Statistical Investigation of Reservoir Properties with the Effect of Waterflooding TreatmentLi, Zihao; Du, Chenguang; Tang, Yongqiang; Li, Xiangming (2020-08-25)An oilfield reservoir over long-term operation may have different petrophysical information, which has a significant impact on oilfield maintenance and finance. Successful oilfield enhanced oil recovery benefits a lot from identifying and analyzing the variations of the critical properties after long-term water-flooding treatments. Since the inspection wells drilled within different development periods contain the core samples that have the petrophysical information at that period, it is necessary to collect and test the samples from different periods to investigate the overall tendency of the petrophysical properties. The samples from four inspection wells, which were drilled in four stages since the very beginning of development, were subjected to in-laboratory core analysis methods to illustrate the variation of some critical parameters in the reservoir. The permeability and porosity variation are revealed clearly by the experimental results. The migration and dissolution of clay minerals play a crucial role in the variation of petrophysical information and pore structure. To quantify the variations above, we applied the multiple linear regression model into our investigation. The dependent variable and all of the predictors in the model come from the experimental results. The quantitative results show the closed correlation between different parameters in the formation. With the development stage moving forward, the weight coefficients for different predictors have multiple trends. The experimental and statistical approach provides a novel understanding of the reservoir properties with the effect of waterflooding treatment.