A method for reinforcing the free edges of a symmetric 11-ply graphite-epoxy laminate by adding a one-layer Kevlar-epoxy edge cap is studied. Generalized plane strain finite element analysis is used to predict that interlaminar stresses are reduced when an edge cap is added to the laminate. Different edge cap designs are evaluated. A three-dimensional composite failure criterion and finite element analysis are used in a progressive laminate failure analysis to predict the failure load of the reinforced luminate.

The results of an experimental program are presented. Cappad laminates are shown to be on average 130% to 140%. stronger than uncapped laminates when subjected to static tensile or tension-tension fatigue loading. In addition, the coefficient of variation of the static tensile failure load decreases from 24% to 8% with the addition of edge caps.

The predicted failure load which is calculated with the finite element results is 10%. lower than the actual failure load. For both the capped and the uncapped laminates, actual failure loads are much lower than those predicted using classical lamination theory stresses and a 2-D failure criterion.

Possible applications of the free edge reinforcement concept are given. Suggestions for future research are made.