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Hi, my name is Connor Heron and today I'll be presenting the work titled The Design and Control of a Structurally Elastic Humanoid Robot.

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Recently, a labor crisis has affected the global market where countries such as the US, Germany.

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South Korea and China need upwards of 5.5% of their population to fulfill their current business demand.

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As the global age is continuing to rise, these costs and healthcare demands are only expected to increase Which drives the demand for technological innovation.

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Humanoid robots are uniquely positioned to address many of these challenges since their human-centric form factor allows them to ergonomically transition to the existing workplace.

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However, it's important to know that a majority of these robots are made via rigid metal components that cost hundreds of thousands of dollars to manufacture. And since they're metal and rigid.

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Doesn't necessarily translate well to safety and spaces collaborating with humans.

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Therefore, this work explores a new humanoid robot design that leverages 3D printing compliant materials offering a dramatic drop in savings, weight, design complexity, and potential for safe contact with humans.

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A good example for why 3D printing technologies are worth investigating is the hydraulic Atlas humanoid robot from Boston Dynamics.

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That utilized metal 3D printing to manufacture several of its high strength linkages. This approach enabled engineers to embed hoseless routing the hydraulic fluid directly into the structural components, which otherwise would have been impossible to manufacture with baseline subtractive manufacturing methods.

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Our design focuses on incorporating compliance directly into the robot design, which is important for legged robots since it protects the hardware from high impact forces from walking.

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As opposed to contemporary approaches that incorporate the elastic elements into the actuator mechanism.

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Pandora is designed to be compliant under load, or in other words, structurally elastic.

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This manufacturing approach dramatically simplifies the robot design, cost, and number of components.

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But introduces control and state estimation challenges that are the focus of this work.

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It's important to keep in mind that to our knowledge, no other robot has been introduced with this design approach while also identifying and addressing these specific challenges, especially at a height of six feet tall for the full design.

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Regarding my methodology, the dissertation is contributes four main bodies of work on the development and control at every layer of the humanoid robot design.

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The first chapter introduces the open source hardware design, which includes the electrical system.

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Network and device synchronization, sensor integration and filtering, and motor control.

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The second chapter focuses on joint control where the actuators must be commanded to track joint trajectories. This is difficult to achieve since there's no good methods for estimating the stiffness properties of 3D printed parts.

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So this work utilizes a robust control approach that treats the unmodeled structural elasticity as disturbance.

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The third chapter focuses on addressing the kinematic challenges where the physical robot and kinematic system did not match during stance transitions.

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When a substantial amount of force is applied on one of the legs.

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Finally, the last chapter introduces a theoretical contribution for planning center of mass trajectories.

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By introducing an orientation-based tracking approach. I've included some of our robust balancing results where our controller is designed to maintain the center of mass between the two While an operator applies forces to the pose. There's a QR code on the poster if you want to see a video.

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I've included the actuator tracking results for one of the legs, validating the joint torque control design that is robust to the unmodeled structural elasticity.

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You can also see a comparison between the physical robot and the virtual system so that you can directly understand some of the kinematic challenges that we've had to deal with. And in sum, the joint tour controller is able to maintain a 12 hertz bandwidth. And this dissertation has results that show a 50%

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Drop in joint state error and stability improvements using the proposed compensator.

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In conclusion, this work enables 3D printed compliant humanoids with robust balancing capabilities and provides results for a robot size that has not previously been shown.

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Only the humanoid's lower body was built because this project was never funded. So future work would focus on Including an upper body design that would also help the walking performance by raising the center of mass. More work would need to go into identifying dynamic modeling approaches for the structural elasticity, or this work avoided considering things like additional degrees of freedom, nonlinear stiffness and friction models.

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As well as closed chain dynamic models, specifically trying to avoid challenges with real-time constraints.

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In addition, the entire robot design has been included open source, including the robots CAD, electrical schematics, microcontroller firmware, and high-level software for the benefit of the research community.

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I've included my references as well as feature publications at the bottom, and I'd like to thank you for your time.

