Department of Sustainable Biomaterials
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The Department of Sustainable Biomaterials was formerly the Department of Wood Science and Forest Products. The name was changed in 2012.
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Browsing Department of Sustainable Biomaterials by Author "Bond, Brian H."
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- Adhesive Bonding Performance of Thermally Modified Yellow PoplarMasoumi, Abasali; Balma, Francisco Xavier Zambrano; Bond, Brian H. (2023-10-16)Thermal modification of wood changes its chemical, physical, and structural properties, which may affect adhesive bondline quality and bonding performance. This research compared the effect of thermal modification on the adhesive bonding performance of poplar (Liriodendron tulipifera) wood. Samples were prepared from thermally modified and unmodified yellow poplar using one-component polyurethane (PUR) and polyvinyl acetate (PVA), as they are adhesives used in wood products. Microscopic properties of the bondlines were investigated to understand shear performance and durability. Adhesive line thickness, penetration, shear strength, and moisture durability were measured, and failure modes were recorded. Thermal modification negatively affected the wood and adhesive interaction by reducing penetration (31.2% in PUR and 29% in PVA), therefore creating a thicker adhesive line (70% in PUR and 2% in PVA) and consequently causing a significant reduction in the shear strength of both adhesive types (27% in PUR and 36% in PVA) compared with non-modified specimens. The PUR adhesive had higher shear strength than PVA by 2.7% in non-modified and 14% in thermally modified wood.
- Analysis of electricity consumption: a study in the wood products industryQuesada, Henry Jose; Wiedenbeck, Janice K.; Bond, Brian H. (2016-10)This paper evaluates the effect of industry segment, year, and US region on electricity consumption per employee, per dollar sales, and per square foot of plant area for wood products industries. Data was extracted from the Industrial Assessment Center (IAC) database and imported into MS Excel. The extracted dataset was examined for outliers and abnormalities with outliers outside the quantile range 0.5-99.5 dropped from the analysis. A logarithmic transformation was applied to eliminate the skewness of the original data distributions. Correlation measurements indicated a moderate association between the response variables; therefore, a multivariate analysis of variance test was performed to measure the impact of the three factors: industry type, year, and region, simultaneously on all response variables. The results indicated some effect associated with all three factors on the three measures of electricity consumption. Subsequently, univariate ANOVA tests were conducted to determine the levels of the factors that were different. Most levels of industry type were associated with significantly different energy consumption, an expected result since some of the industries are more energy intensive than others. The industries in Standard Industry Code (SIC) 2493 (reconstituted wood products) are the groups with the highest electricity consumption with means of 38,096.28 kWh/employee, 0.86 kWh/sales, and 154.14 kWh/plant area while industries grouped in SIC 2451 (mobile homes) have the smallest consumption with means of 6811.01 kWh/employee, 0.05 kWh/sales, and 9.45 kWh/plant area. Interestingly, differences in regional consumption were found to be linked to the proportion of industry types by region. Data analysis also indicated differences in electricity consumption per employee for the factor year, but for the other response variables, no differences were found. These main results indicate that industries in the wood products sector have different electricity consumption rates depending on the type of manufacturing processes they use. Therefore, industries in this sector can use these comparisons and metrics to benchmark their electricity consumption as well to understand better how electricity costs might vary depending on the region they are located.
- Changes in the Chemical Composition and Decay Resistance of Thermally-Modified Hevea brasiliensis WoodDurgante Severo, Elias Taylor; Calonego, Fred Willians; Sansigolo, Claudio Angeli; Bond, Brian H. (PLOS, 2016-03-17)In this study the effect of thermal treatment on the equilibrium moisture content, chemical composition and biological resistance to decay fungi of juvenile and mature Hevea brasiliensis wood (rubber wood) was evaluated. Samples were taken from a 53-year-old rubber wood plantation located in Tabapuã, Sao Paulo, Brazil. The samples were thermally-modified at 180°C, 200°C and 220°C. Results indicate that the thermal modification caused: (1) a significant increase in the extractive content and proportional increase in the lignin content at 220°C; (2) a significant decrease in the equilibrium moisture content, holocelluloses, arabinose, galactose and xylose content, but no change in glucose content; and (3) a significant increase in wood decay resistance against both Pycnoporus sanguineus (L.) Murrill and Gloeophyllum trabeum (Pers.) Murrill decay fungi. The greatest decay resistance was achieved from treatment at 220°C which resulted in a change in wood decay resistance class from moderately resistant to resistant. Finally, this study also demonstrated that the influence of thermal treatment in mature wood was lower than in juvenile wood.
- Comparison of the Economic Feasibility between Conventional and Vacuum Drying for 4/4 Red OakBrenes-Angulo, Oxana; Bond, Brian H.; Kline, D. Earl; Quesada, Henry Jose (Forest Products Society, 2017-01-01)Vacuum drying of wood is a method to reduce drying time and inventory; however, there is limited information regarding the economic feasibility for vacuum drying 4/4 red oak compared with traditional drying methods. The benefits of this technology, mainly dramatically reduced drying times and higher flexibility, must be weighed against the higher initial capital investment. The goal of this project was to compare the economic feasibility, using capital budgeting techniques, of conventional drying and vacuum drying for 4/4 red oak lumber. The analysis was conducted for two actual flooring manufacturers. Conventional drying for this analysis was considered to be air-drying plus kiln drying, which is commonly done with red oak. The vacuum technology considered used hot platens for heating the wood. Species, thickness, drying methods, and lumber demand compared, both drying methods (conventional and vacuum drying) were determined to be economically feasible. However, vacuum drying had a slightly higher net present value, cost–benefit ratio, and sensitivity analysis than conventional drying, making it a slightly better investment for drying 4/4 red oak. The initial tied-up inventory and its respective cost in the conventional drying scenario represents an opportunity cost that can be recovered using vacuum drying. This recovered cost can result in freed capital that can be invested elsewhere to increase competitiveness.
- Dimensional Stability and Equilibrium Moisture Content of Thermally Modified HardwoodsMasoumi, Abasali; Bond, Brian H. (BioResources, 2024-01-04)The dimensional stability and equilibrium moisture content (EMC) of thermally modified hardwoods were studied. Lumber of yellow-poplar (Liriodendron tulipifera); red oak (Quercus borealis); white ash (Fraxinus americana), red maple (Acer rubrum); hickory (Carya glabra), and black cherry (Prunus serotina) were modified in industrial thermo-vacuum system. The water absorption rate, EMC, swelling, anti-swelling efficiency, shrinkage, anti-shrinkage efficiency, and anisotropy of the specimens were measured and compared to unmodified wood. The results show that thermal modification significantly decreased water absorption of wood which leads to improved dimensional stability. Specifically, thermally modified wood showed reduced EMC (22% in hickory to 59% in red maple), increased water absorption repellent (14.9% in black cherry to 29.6% in yellow-poplar), increased anti-swelling efficiency (14.2% in hickory to 71.4% in ash), increased anti-shrinkage efficiency (23.5% in red maple to 65.6% in ash), and reduced anisotropy coefficient (4.7% in red oak to 31.9% in black cherry).
- Physical Properties of Thermally Modified Juvenile and Mature Wood of Heveabrasiliensis (Euphorbiaceae)Calonego, Fred Willians; Durgante Severo, Elias Taylor; Latorraca, João Vicente de Figueiredo D. F.; Bond, Brian H. (2020-05)Exposing timber to temperatures approaching 200 °C causes thermal modification and changes its characteristics. This study evaluates the effect of various levels of thermal treatment on the physical properties of juvenile and mature wood from rubber tree (Hevea brasiliensis). Boards taken from 53-year-old rubber trees were thermally modified at up to 220 °C. Thermal treatment caused decreases on the oven-dried density, equilibrium moisture content, and swellings on juvenile and mature woods of H. brasiliensis. Influence of thermal modification at 180- 200 °C in juvenile wood was lower than in mature wood, whereas the treatment at 220 °C caused a greater variation in properties of juvenile wood. The thermally modified wood is a suitable product for use in environments with high levels of relative humidity.
- Producing Structural Grade Hardwood Lumber as a Raw Material for Cross-Laminated Timber: Yield and Economic AnalysisAdhikari, Sailesh; Bond, Brian H.; Quesada, Henry Jose (2024-02)The economic feasibility of producing structural-grade hardwood lumber (SGHL) that qualifies as a raw material for structurally rated cross-laminated timber (CLT) was examined. 126 yellow poplar logs from diameters 12 to 15 inches were selected and divided into test and control samples. A log yield study was then conducted of the yield and revenue generated when producing lumber graded with National Hardwood Lumber Association (NHLA) rules, SGHL rules, and a mix of both rules (NHLA and SGHL-graded lumber). Producing mix-grade lumber added approximately 27% more revenue than producing NHLA-grade lumber on average if sawmills adopt a cant sawing method. Mix-grade lumber production resulted in 32% of the total volume produced as SGHL and the remaining 68% as NHLA lumber. As a result, 2 Common and lower-grade lumber board footage was reduced to only 29% in test samples and remained converted into SGHL compared to more than 85% of 2 Common and lower-grade lumber boards for control samples. 95% of the SGHL produced as mixed-graded lumber with NHLA-grade lumber met the specifications required to produce structural CLT, and the remaining 5% can be utilized to produce non-structural grade CLTs if they meet the minimum requirement of the materials for CLT production.
- Variability in the Mechanical Properties of Commercially Available Thermally Modified Hardwood LumberGonzalez, Juan J.; Bond, Brian H.; Quesada, Henry Jose (North Carolina State University, 2021-08-01)Research indicates that users of thermally modified wood lack information regarding the improved performance and any variations that may exist for the “same” product when manufactured by different companies. The goal of this study was to evaluate the variability in mechanical properties of three thermally modified hardwoods and determine the variability between three different manufacturers. To determine the hardness, bending (modulus of elasticity and module of rupture) and shrinkage values, testing was conducted following ASTM standard D143. The samples were conditioned at 20 °C and a relative humidity of 65% until they reached an equilibrium moisture content before testing. Analysis of variance was used to determine the variability within and between the different processes used by each company. Seven out of 18 (39%) tests indicated that there were statistical differences regarding the mechanical performances of the wood samples. Yellow poplar had the least variation between companies (only difference in equilibrium moisture content, EMC) and red maple had the most (hardness, tangential shrinkage, and EMC). While the means for these properties were statistically different, the differences in application for hardness and EMC are slight. For example, the largest difference between processes in hardness was 83.6 kg, for tangential shrinkage, 0.45% and 1.37% for EMC. These differences are suggested to be inconsequential when compared to the values that exist between different species of untreated wood.