Browsing by Author "Mante, Nii Ofei Daku"
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- Fractional Catalytic Pyrolysis Technology for the Production of Upgraded Bio-oil using FCC CatalystMante, Nii Ofei Daku (Virginia Tech, 2011-12-19)Catalytic pyrolysis technology is one of the thermochemical platforms used to produce high quality bio-oil and chemicals from biomass feedstocks. In the catalytic pyrolysis process, the biomass is rapidly heated under inert atmosphere in the presence of an acid catalyst or zeolite to promote deoxygenation and cracking of the primary vapors into hydrocarbons and small oxygenates. This dissertation examines the utilization of conventional fluid catalytic cracking (FCC) catalyst in the fractional catalytic pyrolysis of hybrid poplar wood. The influence of Y-zeolite content, steam treatment, addition of ZSM-5 additive, process conditions (temperature, weight hourly space velocity (WHSV) and vapor residence time) and recycling of the non-condensable gases (NCG) on the product distribution and the quality of the bio-oil were investigated. The first part of the study demonstrates the influence of catalytic property of FCC catalyst on the product distribution and quality of the bio-oil. It was found that FCC catalyst with higher Y-zeolite content produces higher coke yield and lower organic liquid fraction (OLF). Conversely, FCC catalyst with lower Y-zeolite content results in lower coke yield and higher OLF. The results showed that higher Y-zeolite content extensively cracks dehydrated products from cellulose decomposition and demethoxylates phenolic compounds from lignin degradation. The Y-zeolite promoted both deoxygenation and coke forming reactions due to its high catalytic activity and large pore size. Higher Y-zeolite content increased the quality of the bio-oil with respect to higher heating value (HHV), pH, density, and viscosity. The steam treatment at 732 oC and 788 oC decreased the total BET surface area of the FCC catalyst. The findings suggest that steam treatment reduces the coking tendency of the FCC catalyst and enhances the yield of the OLF. Analysis of the bio-oils showed that the steamed FCC catalyst produces bio-oil with lower viscosity and density. Gas chromatography and 13C-NMR spectrometry suggest that steam treatment affect the catalyst selectivity in the formation of CO, CO2, H2, CH4, C2-C5 hydrocarbons and aromatic hydrocarbons. The addition of ZSM-5 additive to the FCC catalyst was found to alter the characteristic/functionality of the catalytic medium. The product slate showed decrease in coke yield and increase in OLF with increase in ZSM-5 additive. The FCC/ZSM-5 additive hybrid catalysts produced bio-oils with relatively lower viscosity and higher pH value. The formation of CO2, CH4, and H2 decreased whilst C5 and aromatic hydrocarbons increased with increase in ZSM-5 additive level. The second part of the work assesses the effect of operating conditions on the catalytic pyrolysis process. The response surface methodology study showed reaction temperature to be the most influential statistically significant independent variable on char/coke yield, concentration of non-condensable gases, carbon content, oxygen content, pH and viscosity of the bio-oils. The WHSV was the most important statistically significant independent variable that affects the yield of organic liquid and water. Adequate and statistically significant models were generated for the prediction of the responses with the exception of viscosity. Recycling of the NCG in the process was found to potentially increase the liquid yield and decrease char/coke yield. The experiments with the model fluidizing gases showed that CO/N2, CO2/N2, CO/CO2/N2 and H2/N2 increase the liquid yield and CO2/N2 decrease char/coke yield. The results showed that recycling of NCG increases the higher heating value and the pH of the bio-oil as well as decreases the viscosity and density. The concept of recycling the NCG in the catalytic cracking of biomass vapors with FCC catalyst improved the overall process. The evaluation of the reactivity of conventional FCC catalyst towards bio-based molecules provide essential direction for FCC catalyst formulation and design for the production of high quality bio-oils from catalytic pyrolysis of biomass.
- Influence of wood on the pyrolysis of poultry litterMante, Nii Ofei Daku (Virginia Tech, 2008-08-25)Pyrolytic oils produced from poultry litter differ in physico-chemical properties and the chemical composition. The litter is composed of manure and bedding material with traces of spilled feed and feathers. The type and amount of bedding material was varied to investigate its influence on the pyrolysis of layer manure. 400g of each feedstock: manure, wood (pine and oak), and mixtures of manure and wood in proportions (75:25 50:50, and 25:75 w/w %) respectively were subjected to fast pyrolysis at 450oC in a fluidized bed reactor. The total pyrolytic oil yield ranged from 43.3% to 64.5 wt%. The highest bio oil yield and the lowest char yield were obtained from oak wood. The manure oil had the highest HHV of 29.7 MJ/kg, the highest pH (5.89), the lowest density (1.14 g/cm3) and a relatively low viscosity of 130cSt. The oils had relatively high nitrogen content ranging from 5.88wt% to 1.36 wt%; low ash content (approximately <0.07wt %) and low sulfur content (<0.28wt %). FT-IR, 13CNMR, and 1HNMR analysis showed that manure oil was rich in aliphatic hydrocarbon and primary and secondary amides and the addition of wood introduced oxygenated compounds like aliphatic alcohols, phenols, aromatic ethers, and carbonyl/carboxylic groups into the oil. TG/DTG analysis also showed that the thermal decomposition of the oils were different depending on the amount and the type of wood in the manure/wood mixture. The parametric variables used for the mixture of 50% manure and 50% pine wood shavings study were; temperature (400-550°C), nitrogen gas flow rate (12-24 L/min), and feed rate (160-480 g/h). The results showed that the pyrolysis product yields, physical properties and the chemical composition of the oil were influenced by all parameters. Temperature was the most influential factor and its effect on the liquid, char and gas yields were significant. It was evident that depending on the gas flow rate and the feed rate, a maximum oil yield (51.1wt.%) can be achieved between 400-500 oC. Also an increase in temperature significantly increased the oil viscosity and decreased the carbonyl/carboxylic and the primary aliphatic alcohol functional groups in the oil. The study on the influence of wood on the stability of the oils when stored at ambient conditions for 8 months in a 30ml glass bottle showed that the viscosity of the oils increases when stored, however the manure oil was relatively more stable and the oil from the 50/50 mixture for both pine and oak was the least stable. It was found that the stability of the oils from the manure and wood mixtures were dependent on the amount and the type of wood (pine or oak) added to the manure. Also the addition of 10% solvent (methanol/ethanol) to the oil from 50% manure and 50% pine reduced the initial viscosity of the oil and was also beneficial in slowing down the increase in viscosity during storage.