Browsing by Author "Moore, Robert Bowen"
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- Advanced Thermoplastic Nanocomposite Melt Processing Using an Improved Supercritical Carbon Dioxide Pretreatment for the NanomaterialQuigley, John (Virginia Tech, 2014-06-10)Polymer nanocomposites have been proposed as lightweight replacements for traditional composite materials in various applications. Montmorillonite (MMT) and carbon nanotubes (CNTs) are two nanofillers which have accrued significant interest in the past 20 years due to their superior mechanical and electrical properties, respectively. However, efficient dispersion of the nanofiller and damage to CNTs prevent widespread utilization of these materials in polymer nanocomposites. Novel methods of nanocomposite generation combining the use of supercritical carbon dioxide (scCO2) with melt compounding have been investigated to overcome these issues. The focus of this work is on developing the scCO2 treatment of nanomaterial for thermoplastic nanocomposite generation. First, the supercritical carbon dioxide aided melt blending method was applied to nanoclay nanocomposites of Nylon 6/ and organoclay where the polymer may interact with the nanoclay surface. Second, the effect of scCO2 processing of CNTs was investigated with special consideration to the processing variables. Finally, a study was carried out to analyze the electrical conductivity of polycarbonate nanocomposites generated using CNTs deagglomerated by scCO2 processing. The initial focus of this dissertation is the use of supercritical carbon dioxide (scCO2) as a processing aid in the generation of nylon 6 nanocomposites in which the nylon 6 may interact with the nanoclay surface. Wide-angle X-ray diffraction, transmission electron microscopy, rheology, and tensile tests were carried out to investigate the effect of processing with scCO2 on the final composite morphology and properties. It was observed that mechanical properties of composites prepared with the scCO2 aided melt blending method were similar to or higher than those reported in the literature for samples prepared with twin screw compounding. At 7.6 wt% nanoclay the modulus value reaches 4.75 +/- 0.194 GPa which is one of the highest increases (1.7 GPa) reported for these materials processed at intermediate concentrations. Beyond 7.6 wt% the improvement due to scCO2 processing matched that of direct blending. The next objective of this work is to develop a method for the deagglomeration of commercially available multi-walled carbon nanotubes (MWCNTs) by manipulating processing variables and observing carbon nanotube aspect ratios after deagglomeration. High levels of deagglomeration of Baytubes C 150 P and Nanocyl NC-7000 MWCNT agglomerates were observed, resulting in 30 fold and 50 fold decreases in bulk density, respectively, with median agglomerate sizes < 8 um in diameter. These results were obtained while retaining the aspect ratio of the as-received nanomaterial, irrespective of the MWCNT agglomerate morphology. It was found that the supercritical temperature and pressure of 40 deg C and 7.86 MPa were the optimal temperature and pressure for maximum deagglomeration without damaging the MWCNTs. The final goal of this work is to apply the scCO2 aided melt blending process to generate polycarbonate/ carbon nanotube (CNT) nanocomposites with enhanced electrical conductivity and improved dispersion while maintaining the aspect ratio of the as-received CNTs. Different degrees of scCO2 processed Baytubes C 150 P CNT were benignly deagglomerated with scCO2 resulting in 5 fold (5X), 10X, and 15X decreases in bulk density from the as-received CNTs. The CNT were melt compounded with polycarbonate using single screw melt extrusion and compression molded into plaques. A surface conductivity of 4.8 x 10-8 +/- 2.0 x 10-9 S was observed for samples prepared with the scCO2 aided melt blending at 15X scCO2 processing. Electrical percolation thresholds as low as 0.83 wt% were observed for composites prepared with 15X CNTs using the scCO2 aided melt blending method, while concentrations as high as 1.5% are required without scCO2 processing. The percolation concentration in nanocomposites prepared with 15X scCO2 processing and single screw extrusion is competitive with values reported for similar nanocomposites generated using twin screw melt compounding in the literature. Optical microscopy, transmission electron microscopy, and rheology were used to investigate the dispersion and mechanical network of CNTs in the nanocomposites. The dispersion of CNTs generally improved with scCO2 processing compared to direct melt blending but was found to be significantly worse than that of twin screw melt compounded nanocomposites from the literature. Because the percolation thresholds are similar with substantially different extents of dispersion, the importance of maintaining longer CNTs during nanocomposite generation is emphasized.
- Advancing characterization techniques for structure-property determination of in-situ lignocellulosesChowdhury, Sudip (Virginia Tech, 2011-07-21)The global progression towards sustainable energy, materials and chemicals requires novel and improved analytical tools to understand and optimize lignocellulosic biomass utilization. In an effort to advance lignocellulose characterization, gain insights into biomass processing, and obtain novel perspectives on cell wall ultrastructure, this study utilizes three principal polymer characterization techniques, namely compressive-torsion dynamic mechanical analysis (DMA), deuterium quadrupolar nuclear magnetic resonance (2H NMR) and rheo-infrared spectroscopy. A novel parallel-plate compressive-torsion DMA protocol is developed to analyze very small solvent-plasticized biomass specimens with or without mechanical integrity. The benefits and limitations of this technique are demonstrated by comparing it to a conventional tensile-torsion DMA while analyzing various solvent-plasticized lignocelluloses. The rheology of wood in various organic solvents is studied through dynamic thermal scans, Time/temperature superposition (TTS) and fragility analysis. Plasticizing solvents and wood grain orientation significantly affected the lignin glass-transition temperature. Dynamic TTS reveals that while all storage modulus data shift smoothly, the thermorheological complexity of solvent-plasticized wood becomes evident in loss component master curves. It is argued that the plasticized lignocellulose TTS is insightful and potentially useful, although it fails to satisfy the classic TTS validity criteria. Subsequently, it is justified that the fragility analysis is a better suited treatment than the WLF model to investigate cooperative segmental motions of plasticized wood. Deuterium quadrupolar NMR reveals a new perspective on the orientation of amorphous wood polymers and two distinct amorphous polymer domains: a highly oriented phase in the S2 layer of the secondary cell wall and an isotropic phase postulated to occur in the compound middle lamella (CML). If the origin of the isotropic phase is confirmed to arise from the CML, then this technique provides a way to independently investigate the morphology and phase dynamics of CML and S2 in an intact tissue, and should bring novel insights into deconstructive strategies specific to the oriented and unoriented domains. Finally the effects of a wood-adhesion promoter (hydroxymethyl resorcinol, HMR) on in-situ wood polymers are studied to elucidate the still unresolved HMR-lignocellulose interactions. DMA, creep-TTS and 2H NMR reveal that HMR increases the crosslink density and restricts the mobility of wood amorphous phase. Rheo-IR spectroscopy shows that the molecular stress-transfer mechanism is altered within the wood cell wall.
- Advancing Elastomers to Additive Manufacturing Through Tailored Photochemistry and Latex DesignScott, Philip Jonathan (Virginia Tech, 2020-07-08)Additive manufacturing (AM) fabricates complex geometries inaccessible through other manufacturing techniques. However, each AM platform imposes unique process-induced constraints which are not addressed by traditional polymeric materials. Vat photopolymerization (VP) represents a leading AM platform which yields high geometric resolution, surface finish, and isotropic mechanical properties. However, this process requires low viscosity (<20 Pa·s) photocurable liquids, which generally restricts the molecular weight of suitable VP precursors. This obstacle, in concert with the inability to polymerize high molecular weight polymers in the printer vat, effectively limits the molecular weight of linear network strands between crosslink points (Mc) and diminishes the mechanical and elastic performance of VP printed objects. Polymer colloids (latex) effectively decouple the relationship between viscosity and molecular weight by sequestering large polymer chains within discrete, non-continuous particles dispersed in water, thereby mitigating long-range entanglements throughout the colloid. Incorporation of photocrosslinking chemistry into the continuous, aqueous phase of latex combined photocurability with the rheological advantages of latex and yielded a high molecular weight precursor suitable for VP. Continuous-phase photocrosslinking generated a hydrogel scaffold network which surrounded the particles and yielded a solid "green body" structure. Photorheology elucidated rapid photocuring behavior and tunable green body storage moduli based on scaffold composition. Subsequent water removal and annealing promoted particle coalescence by penetration through the scaffold, demonstrating a novel approach to semiinterpenetrating network (sIPN) formation. The sIPN's retained the geometric shape of the photocured green body yet exhibited mechanical properties dominated by the high molecular weight latex polymer. Dynamic mechanical analysis (DMA) revealed shifting of the latex polymer and photocrosslinked scaffold Tg's to a common value, a well-established phenomenon due phasemixing in (s)IPN's. Tensile analysis confirmed elastic behavior and ultimate strains above 500% for printed styrene-butadiene rubber (SBR) latexes which confirmed the efficacy of this approach to print high performance elastomers. Further investigations probed the versatility of this approach to other polymer compositions and a broader range of latex thermal properties. Semibatch emulsion polymerization generated a systematic series of random copolymer latexes with varied compositional ratios of hexyl methacrylate (HMA) and methyl methacrylate (MMA), and thus established a platform for investigating the effect of latex particle thermal properties on this newly discovered latex photoprocessing approach. Incorporation of scaffold monomer, N-vinyl pyrrolidone (NVP), and crosslinker, N,N'-methylene bisacrylamide (MBAm), into the continuous, aqueous phase of each latex afforded tunable photocurability. Photorheology revealed higher storage moduli for green bodies embedded with glassy latex particles, suggesting a reinforcing effect. Post-cure processing elucidated the necessity to anneal the green bodies above the Tg of the polymer particles to promote flow and particle coalescence, which was evidenced by an optical transition from opaque to transparent upon loss of the light-scattering particle domains. Differential scanning calorimetry (DSC) provided a comparison of the thermal properties of each neat latex polymer with the corresponding sIPN. Another direction investigated the modularity of this approach to 3D print mixtures of dissimilar particles (hybrid colloids). Polymer-inorganic hybrid colloids containing SBR and silica nanoparticles provided a highly tunable route to printing elastomeric nanocomposite sIPN's. The bimodal particle size distribution introduced by the mixture of SBR (150 nm) and silica (12 nm) nanoparticles enabled tuning of colloid behavior to introduce yield-stress behavior at high particle concentrations. High-silica hybrid colloids therefore exhibited both a shear-induced reversible liquid-solid transition (indicated by a modulus crossover) and irreversible photocrosslinking, which established a unique processing window for UV-assisted direct ink write (UV-DIW) AM. Concentric cylinder rheology probed the yield-stress behavior of hybrid colloids at high particle concentrations which facilitated both the extrusion of these materials through the UV-DIW nozzle and the retention of their as-deposited shaped during printing. Photorheology confirmed rapid photocuring of all hybrid colloids to yield increased moduli capable of supporting subsequent layers. Scanning electron microscopy (SEM) confirmed well-dispersed silica aggregates in the nanocomposite sIPN's. DMA and tensile confirmed significant reinforcement of (thermo)mechanical properties as a result of silica incorporation. sIPN's with relative weight ratio of 30:70 silica:SBR achieved maximum strains above 300% and maximum strengths over 10 MPa. In a different approach to enhancing VP part mechanical properties, thiol-ene chemistry provided simultaneous linear chain extension and crosslinking in oligomeric diacrylate systems, providing tunable increases to Mc of the photocured networks. Hydrogenated polybutadiene diacrylate (HPBDA) oligomers provided the first example of hydrocarbon elastomer photopolymers for VP. 1,6-hexanedithiol provided a miscible dithiol chain extender which introduced linear thiol-ene chain extension to compete with acrylate crosslinking. DMA and tensile confirmed a decrease in Tg and increased strain-at-break with decreased crosslink density. Other work investigated the synthesis and characterization of first-ever phosphonium polyzwitterions. Free radical polymerization synthesized air-stable triarylphosphine-containing polymers and random copolymers from the monomer 4-(diphenylphosphino) styrene (DPPS). ³¹P NMR spectroscopy confirmed quantitative post-polymerization alkylation of pendant triarylphosphines to yield phosphonium ionomers and polyzwitterions. Systematic comparison of neutral, ionomer, and polyzwitterions elucidated significant (thermo)mechanical reinforcement by interactions between large phosphonium sulfobetaine dipoles. Broadband dielectric spectroscopy (BDS) confirmed the presence of these dipoles through significant increases in static dielectric content. Small-angle X-ray scattering (SAX) illustrated ionic domain formation for all charged polymers.
- Advancing Step-Growth Polymers: Novel Macromolecular Design and Electrostatic Interactions in Polyesters and PolyurethanesZhang, Musan (Virginia Tech, 2013-06-17)Conventional melt transesterification successfully synthesized high molecular weight segmented copolyesters. The cycloaliphatic monomers 2,2,4,4-tetramethyl-1,3-cyclobutanediol (CBDO) and dimethyl-1,4-cyclohexane dicarboxylate (DMCD) afforded sterically hindered, ester carbonyls in high-Tg polyester precursors. Reaction between the polyester polyol precursor and a primary or secondary alcohol at melt polymerization temperatures revealed reduced transesterification of the polyester hard segment as a result of enhanced steric hindrance adjacent to the ester linkages. Subsequent polymerization of a 4,000 g/mol polyol with monomers comprising the low-Tg block yielded high molecular weight polymers that exhibited enhanced mechanical properties compared to a non-segmented copolyester control. Atomic force microscopy uncovered unique needle-like, interconnected, microphase separated surface morphologies, and small-angle X-ray scattering confirmed the presence of bulk microphase separation. This new synthetic strategy enabled selective control of ionic charge placement into the hard segment or soft segment block of segmented copolyesters using melt transesterification. The ionic placement impacted the microphase-separated morphology, which influenced its thermomechanical properties and resulting mechanical performance. Melt transesterification of low-Tg, sodium sulfonated copolyesters achieved up to 15 mol% ionic content. The 10 and 15 mol% sodium sulfonated copolyesters exhibited water-dispersibility, which enabled cation dialysis exchanges to divalent metal cations. The sulfonated copolyesters containing divalent metal cations exhibited enhanced rubbery plateau moduli to higher temperatures. Novel trialkylphosphonium ionic liquids chain extenders enabled the successful synthesis of poly(ethylene glycol)-based, cationic polyurethanes with pendant phosphoniums in the hard segments (HS). Aqueous size exclusion chromatography (SEC) confirmed the charged polyurethanes, which varied the phosphonium alkyl substituent length (ethyl and butyl) and cationic HS content (25, 50, 75 mol%), achieved high absolute molecular weights. Dynamic mechanical analysis (DMA) demonstrated the triethylphosphonium (TEP) and tributylphosphonium (TBP) polyurethanes displayed similar thermomechanical properties, including increased rubbery plateau moduli and flow temperatures. Fourier transform infrared spectroscopy (FTIR) emphasized the significance of ion-dipole interaction on hydrogen bonding. Atomic force microscopy (AFM), small-angle X-ray scattering (SAXS), and wide-angle X-ray diffraction (WAXD) supported microphase separated morphologies in the trialkylphosphonium polyurethanes, despite the presence of ionic interactions. Sorption isotherm experiments revealed TBP polyurethanes displayed similar water sorption profiles to the noncharged analogue and lower water absorptivity compared to TEP. The phosphonium polyurethanes displayed significantly improved tensile strain; however, lower tensile stress of the TEP polyurethane was presumably due to absorbed water. In addition, we also explored applications of the trialkylphosphonium polyurethanes as nucleic acid delivery vectors and demonstrated their abilities to form colloidally stable polyplexes in salt-containing media.
- Analysis of Ionomer-coated Carbon Nanofiber for use in PEM Fuel Cell Catalyst LayersGarrabrant, Austin Joseph (Virginia Tech, 2019-07-31)The typical catalyst layer structure for proton exchange membrane (PEM) fuel cells has changed little over the last two decades. A new electrode design with improved control over factors such as ionic and electrical pathways, porosity, and catalyst placement, could allow the application of less expensive catalyst alternatives. In this work, a novel electrode design based on ionomer-coated carbon nanofibers is proposed and studied. Governing equations for this design were established, and a mathematical model was created and solved using MATLAB to predict the performance of the new electrode design. A parametric study was performed to identify the design variables that had the most significant effect on performance. The best performing catalyst layer design studied with this model produces a current density of 1.1 A cm-2 at 600 mV which is better than state-of-the-art cathode designs. The results offer insight into the performance of ionomer-coated carbon nanofiber catalyst layers and can guide the fabrication and testing of these promising catalyst layer structures.
- Anisotropic Morphologies and Properties in Perfluorosulfonate Ionomer-Based MaterialsPark, Jong Keun (Virginia Tech, 2009-12-09)The overall goal of this investigation was to elucidate specific structure-property relationships in perfluorosulfonate ionomers (PFSIs)-related materials. The project can be broken into two primary foci. First, we explored the current state of understanding related to morphology-property relationships in PFSIs with specific attention to the nano-scale organization of the ionic and crystalline domains. Specifically, the effect of uniaxial orientation on the structure and transport properties of Nafion® membranes was examined. Small angle X-ray scattering (SAXS) experiments on dry membranes that were uniaxially elongated showed a strong anisotropic morphology which was shown to persist over the swelling process without a significant relaxation. Herman's order parameters for the ionomer peak were strongly influenced by uniaxial deformation, which supports the presence of cylindrical rather than spherical morphology for ionic domains. Comparison of the water diffusion coefficients between unoriented and oriented samples revealed that uniaxial deformation of Nafion® membranes essentially enhances transport ability in one direction (i.e., the parallel to draw direction) and suppresses in the other two directions (i.e., two orthogonal directions relative to the stretching direction). Based on 1-dimensional analyses of oriented SAXS patterns at the azimuthal angle 90o, three recent models (lamellar model, semicrystalline rod-like model and fringed-micelle model) for the morphology of PFSIs were critically evaluated. The loss of meridional scattering, different orientation behavior of the crystalline and ionic domains, and inherent chain stiffness precludes the possibility of a chain-folded lamellar morphology. While the inter-aggregate dimensions remain constant at high draw ratios, the inter-crystalline spacings decrease significantly. Coupled with the distinctly different orientation behavior, these observations preclude the existence of crystallites solely within rod-like aggregates. While the worm-like ionic channel model was able to explain the behavior of SAXS and wide angle X-ray scattering (WAXS) relatively well, this model also had limitations such as (1) crystalline domains directly linked to the ionic domain (and thus a lack of amorphous domains) and (2) a presence of only a single ionic channel between two neighboring crystallites. Second, electroactive materials, specifically ionic polymer-metal composites (IPMCs) that undergo bending motions with the stimulus of a relatively weak electric field were fabricated. To understand the role of the nanoscale morphology of the membrane matrix in affecting the actuation behavior of IPMC systems, we evaluated actuation performance of IPMCs subjected to uniaxial orientation. The PFSI nanostructure altered by uniaxial orientation mimicked the fibrillar structure of biological muscle tissue and yielded a new anisotropic actuation response. It was evident that IPMCs cut from films oriented perpendicular to the draw direction yielded displacement values that were significantly greater than that of unoriented IPMCs. In contrast, IPMCs cut from films oriented parallel to the draw direction appeared to resist bending and yield displacement values that were much less than that of the unoriented IPMC. This anisotropic actuation behavior was attributed to the contribution of the nanoscale morphology to the bulk bending modulus. Overall, this study clearly demonstrated, for the first time, the importance of the nanoscale morphology in affecting/controlling the actuation behavior in IPMC systems.
- Bio-inspired Design and Self-Assembly of Nucleobase- and Ion-Containing PolymersZhang, Keren (Virginia Tech, 2016-06-24)Bio-inspired monomers functionalized with nucleobase or ionic group allowed synthesis of supramolecular polymers using free radical polymerization and controlled radical polymerization techniques. Comprehensive investigations for the structure-property-morphology relationships of these supramolecular polymers elucidated the effect of noncovalent interactions on polymer physical properties and self-assembly behaviors. Reverse addition-fragmentation chain transfer (RAFT) polymerization afforded acrylic ABC and ABA triblock copolymers with nucleobase-functionalized external blocks and a low-Tg central block. The hard-soft-hard triblock polymer architecture drove microphase-separation into a physically crosslinked hard phase in a low Tg matrix. Hydrogen bonding in the hard phase enhanced the mechanical strength and maintained processability of microphase-separated copolymers for thermoplastics and elastomers. A thermodynamically favored one-to-one stoichiometry of adenine and thymine yielded the optimal thermomechanical performance. Intermolecular hydrogen bonding of two thymine units and one adenine unit allowed the formation of base triplets and directed self-assembly of ABC triblock copolymers into remarkably well-defined lamellae with long-range ordering. Acetyl protected cytosine and guanine-containing random copolymers exhibited tunable cohesive strength and peel strength as pressure sensitive adhesives. Post-functionalization converted unprotected cytosine pendent groups in acrylic random copolymers to ureido-cytosine units that formed quadruple self-hydrogen bonding. Ureido-cytosine containing random copolymers self-assembled into nano-fibrillar hard domains in a soft acrylic matrix, and exhibited enhanced cohesive strength, wide service temperature window, and low moisture uptake as soft adhesives. A library of styrenic DABCO salt-containing monomers allowed the synthesis of random ionomers with two quaternized nitrogen cations on each ionic pendant group. Thermomechanical, morphological, and rheological analyses revealed that doubly-charged DABCO salts formed stronger ionic association and promoted more well-defined microphase-separation compared to singly-charged analogs with the same charge density. Bulkier counterions led to enhanced thermal stability, increased phase-mixing, and reduced water uptake for DABCO salt-containing copolymers, while alkyl substituent lengths only significantly affected water uptake of DABCO salt-containing copolymers. Step growth polymerization of plant oil-based AB monomer and diamines enabled the synthesis of unprecedented isocyanate-free poly(amide hydroxyurethane)s, the first examples of film-forming, linear isocyanate-free polyurethanes with mechanical integrity and processability. Successful electrospinning of segmented PAHUs afforded randomly orientated, semicrystalline fibers that formed stretchable, free-standing fiber mats with superior cell adhesion and biocompatibility.
- Bioenabled Synthesis of Anisotropic Gold and Silver NanoparticlesGeng, Xi (Virginia Tech, 2017-06-16)Anisotropic plasmonic noble metallic nanoparticles (APMNs) have received enormous attention due to their distinct geometric features and fascinating physicochemical properties. Owing in large part to their tailored localized surface plasmon resonance (LSPR) and the intensive electromagnetic field at the sharp corners and edges, APMNs are exceptionally well suited for biomedical applications such as biosensing, bioimaging, diagnostics and therapeutics. Although a rich variety of surfactant-assisted colloidal routes have been developed to prepare well-defined APMNs, biomedical applications necessitate tedious and rigorous purification processes for the complete removal of toxic surfactants. In this dissertation, we aim to develop generic bioenabled green synthetic methodologies towards APMNs. By applying a series of thermodynamic, kinetic and seed quality control, a series of APMNs with varied morphologies such as branched nanostars and triangular nanoprisms have been successfully prepared. We first presented the preparation of gold nanostars (Au NSTs) through a two-step approach utilizing a common Good's buffer, HEPES, as a weak reducing agent. Single crystalline Au NSTs with tunable branches up to 30 nm in length were produced and the halide ions rather than the ionic strength played a significant roles on the length of the branches of Au NSTs. Then consensus sequence tetratricopetide repeat (CTPR) proteins with increasing number of repeats were used as model proteins to probe the effects of concentration as well as the protein shape on the morphology and resulting physicochemical properties of plasmonic gold nanoparticles. Since the underlying growth mechanism for the biomimetic synthesis of APMNs remains elusive and controversial, the other objective is to elucidate the molecular interactions between inorganic species and biopolymers during the course of NP evolution. Fluorescent quenching and 2D NMR experiments have confirmed the moderate binding affinity of CTPR to the Au(0) and Au(III). We observed that the initial complexation step between gold ions and CTPR3 is ionic strength dependent. Furthermore, we also found that NPs preferentially interact with the negatively charged face of CTPR3 as observed in 2D NMR. Knowledge of binding behavior between biospecies and metal ions/NPs will facilitate rational deign of proteins for biomimetic synthesis of metallic NPs. A modified seed-mediated synthetic strategy was also developed for the growth of silver nanoprisms with low shape polydispersity, narrow size distribution and tailored plasmonic absorbance. During the seed nucleation step, CTPR proteins are utilized as potent stabilizers to facilitate the formation of planar-twinned Ag seeds. Ag nanoprisms were produced in high yield in a growth solution containing ascorbic acid and CTPR-stabilized Ag seeds. From the time-course UV-Vis and transmission electron microscopy (TEM) studies, we postulate that the growth mechanism is the combination of facet selective lateral growth and thermodynamically driven Ostwald ripening. By incorporation of seeded growth and biomimetic synthesis, gold nanotriangles (Au NTs) with tunable edge length were synthesized via a green chemical route in the presence of the designed CTPR protein, halide anions (Br⁻) and CTPR-stabilized Ag seeds. The well-defined morphologies, tailored plasmonic absorbance from visible-light to the near infrared (NIR) region, colloidal stability and biocompatibility are attributed to the synergistic action of CTPR, halide ions, and CTPR-stabilized Ag seeds. We also ascertained that a vast array of biosustainable materials including negatively charged lignin and cellulose derivatives can serve as both a potent stabilizers and an efficient nanocrystal modifiers to regulate the growth of well-defined Ag nanoprisms using a one-pot or seeded growth strategy. The influential effects of reactants and additives including the concentration of sodium lignosulfonate, H2O2 and NaBH4 were studied in great detail. It implies that appropriate physicochemical properties rather than the specific binding sequence of biomaterials are critical for the shaped-controlled growth of Ag NTs and new synthetic paradigms could be proposed based on these findings. Last but not the least, we have demonstrated the resulting APMNs, particularly, Au NSTs and Ag NTs exhibit remarkable colloidal stability, enhanced SERS performance, making them promising materials for biosensing and photothermal therapy. Since the Ag nanoprisms are susceptible to morphological deformation in the presence of strong oxidant, they also hold great potential for the colorimetric sensing of oxidative metal cation species such as Fe3+, Cr3+, etc.
- Biomimetic Design of Poly(ether ether ketone) Composites for Bone ReplacementRader, Christopher D. (Virginia Tech, 2017-11-27)Hip and knee replacements are a common solution for patients whom have experienced loss in knee cartilage or have fractured their bones due to the weakening of the bone from osteoporosis. The number of bone replacements continues to rise as the number of ACL and meniscus repair surgeries increases. These surgeries accelerate the loss of cartilage especially at the knee. Current materials in use are nickel-cobalt alloys, titanium, and high-density polyethylene. These replacements have a lifespan of 10-20 years with a 10% risk of rejection from the body. Rejection can be caused by metal leeching into the bloodstream, growth of bacteria on the surface of the material, and the weakening of bone at the interface due to a large difference in young’s modulus between the replacement material and bone. Additionally, today’s bone replacement does not replicate the porous structure of bone to allow for the growth of bone cells. This research expands on a potential new material for bone replacement, poly(ether ether ketone) or PEEK. PEEK is a polymer that can be introduced to the body without rejection, and has been used as a material for spinal fusions and partial skull replacements. Additionally, not being a metal, PEEK avoids the risk of the introduction of metals into the bloodstream and weakening of surrounding bone due to its young’s modulus being lower than bone. However, traditional processing methods of injection or compression molding require high heat for melt resulting in a restriction of the structure and narrowing additives to inorganics. We introduce a unique solvent casting process with the use of chlorophenol dissolving PEEK at 150 °C. The process varies average pore sizes and allows for the introduction of organic and inorganic additives, cellulose nanocrystals and hydroxyapatite, to change the mechanical properties as well as provide a foundation for bone cell growth. We analyze the properties of the PEEK and PEEK composites through SEM imaging, thermal analysis, and mechanical testing. SEM imaging displays pore sizes in the nanometer ranges which are too small for cellular growth but small enough for mineralization. Thermogravimetric analysis confirms a proper distribution of additives within the PEEK. From differential scanning calorimetry, residual solvent remains from the processing. For mechanical testing, the additives’ significance on the PEEK composites could not be determined. However, evidence points towards higher drying temperatures, for solvent removal, increasing the modulus and yield strength of the PEEK and PEEK composites. Future research should be conducted to increase the pore size to allow for cell growth as well as cell culture studies to look at the degree of cell growth on the samples. Also, experiments should be performed to fully remove solvents and the understand the effect of drying temperatures on the PEEK composites’ structure and properties.
- Block Copolymer-derived Porous Polyimides and Carbon for High-Performance Energy StorageGuo, Dong (Virginia Tech, 2022-05-12)Block copolymer-derived nanoporous materials are featured with microstructures defined by the microphase separation of constituent blocks, enabling various applications in energy storage. Dictated by the molecular weights and volume fractions of constituent blocks, the microphase separation forms nanoscale microstructures of 1-100 nm. Selective removal of a sacrificial phase produces nanopores with tailored pore width, continuity, and tortuosity. The remaining phase customizes the properties of resulting nanoporous materials, including specific surface area, electrical conductivity/insulation, and mechanical performance. Therefore, block copolymer-derived porous materials are felicitous for use in high-performance energy storage. This dissertation presents the utilization of block copolymers to derive nanoporous materials: i) high-modulus polyimide separators for lithium-metal batteries, and ii) high-surface-area carbon electrodes for fast-charging zinc-ion batteries. In lithium-metal batteries, the dendritic growth of lithium leads to deteriorating performance and severe safety concerns. Suppressing lithium dendrites is imperative to guarantee both high performance and safe cycling. Mesoporous polyimide separators are promising for dendrite suppression: i) the mesopores are smaller than the width of lithium dendrites, preventing lithium dendrites from penetrating the separator. ii) The high-modulus polyimide ceases the growth of lithium dendrites. Herein, this dissertation reports a mesoporous polyimide separator produced by thermalizing polylactide-b-polyimide-b-polylactide at 280 °C. The mesoporous polyimide separator exhibits a median pore width of 21 nm and a storage modulus of 1.8 GPa. When serving as a dendrite-suppressing separator in lithium-metal batteries, the mesoporous polyimide separator enables safe cycling for 500 hours at a current density of 4 mA/cm2. In zinc-ion batteries, developing cathodes compatible with fast charging remains a challenge. Conventional MnO2 gravel cathodes suffer from low electrical conductivity and slow ion (de-)insertion, resulting in poor recharging performance. In this dissertation, porous carbon fiber (PCF) supported MnO2 (PCF@MnO2), comprising nanometer-thick MnO2 deposited on block copolymer-derived PCF, serves as a fast-charging cathode. The high electrical conductivity of PCF and fast ion (de-)insertion in nanometer-thick MnO2 both contribute to a high rate capability. The PCF@MnO2 cathode, with a MnO2 loading of 59.1 wt%, achieves a MnO2-based specific capacity of 326 and 184 mAh/g at a current density of 0.1 and 1.0 A/g, respectively. This dissertation investigates approaches to utilizing block copolymers-derived nanoporous materials for high-performance energy storage. Those approaches are envisaged to inspire the design of block copolymer-derived nanoporous materials, and advance the development of "beyond Li-ion" energy storage.
- Bridging Mesoscale Phenomena and Macroscopic Properties in Block Copolymers Containing Ionic Interactions and Hydrogen BondingChen, Mingtao (Virginia Tech, 2018-08-08)Anionic polymerization and controlled radical polymerization enabled the synthesis of novel block copolymers with non-covalent interactions (electrostatic interaction and/or hydrogen bonding) to examine the relationships between mesoscale phenomenon and macroscopic physical properties. Non-covalent interactions offer extra intra- and inter-molecular interactions to achieve stimuli-responsive materials in various applications, such as artificial muscles, thermoplastic elastomers, and reversible biomacromolecule binding. The relationship between non-covalent interaction promoted mesoscale phenomenon (such as morphology) and consequent macroscopic physical properties is the key to optimize material design and improve end-use performance for emerging applications. Pendant hydrogen bonding in ABA block copolymers promoted microphase separation and delayed the order-disorder transition, resulting in tunable morphologies (through composition changes) and extended rubbery plateaus. Reversible addition-fragmentation chain transfer (RAFT) polymerization afforded a facile synthesis of ABA triblock copolymers with hydrogen bonding (urea sites) and electrostatic interactions (pyridinium groups). Pyridine groups facilitated hydrogen bonding through a preorganization effect, leading to highly ordered, long-range lamellar morphology and a significant increase of flow temperature (Tf) 80 °C above the hard block Tg. After quaternization of pyridine groups, electrostatic interaction, as a second physical crosslinking mechanism, disrupted ordered lamellar morphology and decreased Tf. Yet, extra physical crosslinking from electrostatic interactions pertained ordered hydrogen bonding at high temperature and exhibited improved stress-relaxation properties. Both conventional free radical polymerization and RAFT polymerization generated a library of poly(ionic liquid) (PIL) homopolymers with imidazolium groups as bond charge moieties. A long chain alkyl spacer between imidazolium groups and the polymer backbones ensured a low glass transition temperature (Tg), which is beneficial to ion conductivity. Four different counter anions enabled readily tunable Tgs all below room temperature and showed promising ion conductivities as high as 2.45 × 10⁻⁵ S/cm at 30 °C. For the first time, the influence of counter anions on radical polymerization kinetics was observed and investigated thoroughly using in situ FTIR, NMR diffusometry, and simulation. Monomer diffusion and aggregation barely contributed to the kinetic differences, and the Marcus theory was applied to explain the polymerization kinetic differences which showed promising simulation results. RAFT polymerization readily prepared AB diblock, ABA triblock and (AB)3 3-arm diblock copolymers using the ionic liquid (IL) monomers discussed above and deuterated/hydrogenated styrene. We demonstrated the first example of in situ morphology studies during an actuation process, and counter anions with varied electrostatic interactions showed different mesoscale mechanisms, which accounted for macroscopic actuation. The long chain alkyl spacer between imidazolium groups and polymer backbones decoupled ion dynamics and structural relaxation. For the first time, composition changes of block copolymers achieved tunable viscoelastic properties without altering ion conductivity, which provided an ideal example for actuation materials, solid electrolytes, and ion exchange membranes.
- Characterization of Intermolecular Interactions in Nanostructured MaterialsHudson, Amanda Gayle (Virginia Tech, 2015-12-01)Advanced analytical techniques were utilized to investigate the intermolecular forces in several nanostructured materials. Techniques including, but not limited to, isothermal titration calorimetry (ITC), variable temperature Fourier transform infrared (FTIR) spectroscopy, and ultraviolet-visible (UV-Vis) thermal curves were used to study the fundamental interactions present in various nanomaterials, and to further probe the influence of these interactions on the overall behavior of the material. The areas of focus included self-assembly of surfactant micelles, polycation complexation of DNA, and temperature-dependent hydrogen bonding in polymeric systems. ITC was successfully used to determine the low critical micelle concentration (CMC) for a novel gemini surfactant with limited water solubility. CMCs were measured at decreasing methanol molar fractions (xMeOH) in water and the resulting linear relationship between CMC and methanol concentration was used to mathematically extrapolate to a predicted CMC at xMeOH = 0. Using this technique, the CMC value for the novel gemini surfactant was predicted to be 0.037 ± 0.004 mM. This extrapolation technique was also validated with surfactant standards. ITC was also used to investigate the binding thermodynamics of polyplex formation with polycations and DNA. The imidazolium-containing and trehalose-based polycations were both found to have endothermic, entropically driven binding with DNA, while the adenine-containing polycation exhibited exothermic DNA binding. In addition, ITC was also used to confirm the stoichiometric binding ratio of linear polyethylenimine and DNA polyplexes as determined by a novel NMR method. Dynamic light scattering (DLS) and zeta potential measurements were also performed to determine the size and surface charge of polyplexes. Circular dichroism (CD) and FTIR spectroscopies provided information regarding the structural changes that may occur in the DNA upon complexation with polymers. UV-Vis thermal curves indicated that polyplexes exhibit a greater thermal stability than DNA by itself. Variable temperature FTIR spectroscopy was used to quantitatively compare the hydrogen bonding behavior of multi-walled carbon nanotube (MWCNT)-polyurethane composites. Spectra were collected from 35 to 185 deg C for samples containing various weight percent loadings of MWCNTs with different hydrogen bonding surface functionalities. Peak fitting analysis was performed in the carbonyl-stretching region for each sample, and the hydrogen-bonding index (Rindex) was reported. Rindex values were used to quantitatively compare all of the composite samples in regards to temperature effects, weight percent loadings of MWCNTs, and the different functionalizations. In general, higher weight percent loadings of the MWCNTs resulted in greater Rindex values and increased hydrogen bond dissociation temperatures. In addition, at 5 and 10 wt% loadings the initial Rindex values displayed a trend that tracked well with the increasing hydrogen bonding capacity of the various surface functionalities.
- Characterization of Sulfonated Perfluorocyclobutane /Poly(Vinylidene Difluoride)-co-Hexafluoropropylene (PFCB/PVDF-HFP) Blends for Use as Proton Exchange MembranesFinlay, Katherine A. (Virginia Tech, 2013-04-22)The research herein focuses on the characterization of a PFCB/PVDF-HFP (70:30 wt:wt) blend fuel cell membrane including the constitutive and morphological properties, how these properties predict the stresses incurred under fuel cell operating conditions, and how these properties change over time under fuel cell operating conditions. Characterization was performed to mimic temperature and moisture conditions found in operating fuel cells to understand how these materials will behave in service. This included thermal and hygral expansion, mass uptake, and the stress relaxation modulus. These constitutive properties were chosen for characterization such that a model could be created to predict the stresses incurred during fuel cell operation, and examine how these stresses may change under different operating conditions and over time. Based on the results of this model, lifetime predictions were made resulting in recommendations to further extend the operating time of this membrane beyond the DOE 5000 hr requirement. Stress predictions are useful, however if the material properties are changing over time under the fuel cell operating conditions, they may no longer be valid. Therefore, PFCB/PVDF-HFP membranes were conditioned for different amounts of time under conditions similar to those commonly found in operating fuel cells. These conditioned membranes were then characterized and compared with solvent exchanged membranes, the same materials used for previous material characterization. The properties examined included stress relaxation modulus, bi-axial strength, mass uptake, water diffusion, and proton conductivity. To further understand any changes noted in these properties after different environmental exposures, morphological analysis was performed. This included small angle x-ray scattering, infrared spectroscopy, transmission electron microscopy, and differential scanning calorimetry. It was initially found that the proton conductivity decreased severely when the material was immersed at high temperatures over short time periods. This was consistent with changes noted in other properties, and morphological analysis showed a decrease in the ionic network as well as an increase in the phase separation of the PFCB block copolymer as well as the PVDF-HFP crystallinity. These large morphological changes could be very detrimental while in service, resulting in early termination of the fuel cell. However, it was also noted that if these materials are annealed at high temperature (140"C), the negative property changes are abated. This abatement is again tied to the morphology of the material, as annealing the material at high temperature creates stronger physical crosslinks, and induces a small amount of chemical crosslinking via condensation of the sulfonic acid groups, thus allowing the stress predictions performed earlier to have greater validity. Therefore, it is important to not only understand the properties of a material during characterization, but also the underlying polymer structure, and how this structure can change over time, as all of these items control the long term material performance while in service.
- Characterization of the Viscoelastic Fracture of Solvated Semi-Interpenetrating Polymer Network Silicone HydrogelsTizard, Geoffrey Alexander (Virginia Tech, 2010-07-22)The unique compressive, optical, and biocompatible properties of silicone hydrogels allow them to be used in a wide variety of applications in the biomedical field. However, the relatively weak mechanical behavior, as well as the highly deformable nature of these elastomeric materials, presents a myriad of challenges when attempting to understand their constitutive and fracture properties in order to improve hydrogel manufacturing and performance in applications. In this thesis, a series of experimental techniques were developed or adapted from common engineering approaches in order to investigate the effects of rate and temperature on the viscoelastic constitutive and fracture behavior of two solvated semi-interpenetrating polymer network silicone hydrogel systems. Viscoelastic characterization of these material systems was performed by implementing a series of uniaxial tension and dynamic mechanical analysis shear tests in order to generate relevant master curves and corresponding thermal shift factors of such properties as shear relaxation modulus, dynamic moduli, and the loss factor. Concurrently, the cohesive fracture properties were studied by utilizing a "semi-infinite" strip geometry under constrained tension in which thin pre-cracked sheets of these cured hydrogels were exposed to several different loading conditions. Fracture tests were performed over a relevant range of temperatures and crosshead rates to determine and generate a master curve of the subcritical strain energy release rate. Experimental methods utilizing high-speed camera images and digital image correlation to monitor viscoelastic strain recovery in the wake of a propagating crack were explored. The results from this thesis may prove useful in an investigation of the interfacial fracture of these hydrogel systems on several different polymer substrates associated with an industrial manufacturing problem.
- Chemical and Physical Modifications of Semicrystalline Gels to Achieve Controlled HeterogeneityAnderson, Lindsey J. (Virginia Tech, 2019-02-07)Sulfonated polyaromatic hydrocarbon membranes have emerged as desirable candidates for proton exchange membranes (PEMs) due to their excellent mechanical properties, high thermal and chemical stability, and low cost. Specifically, sulfonated multiblock copolymers are attractive because their phase-separated morphologies aide in facile proton transport. In this work, the functionalization of semicrystalline gels of poly(ether ether ketone) (PEEK) is explored as a novel post-polymerization method to prepared blocky copolymers, and the effect of copolymer architecture on membrane physical properties, structure, and performance is extensively investigated. First, the blocky sulfonation of PEEK was explored to prepare blocky copolymers (SPEEK) with densely sulfonated domains and unfunctionalized, crystallizable domains. Compared to random SPEEK ionomers at similar ion content, blocky SPEEK exhibited enhanced crystallizability, decreased melting point depression, and faster crystallization kinetics. Phase separation between the hydrophilic sulfonated blocks and hydrophobic PEEK blocks, aided by polymer crystallization, resulted in enhanced water uptake, superior proton conductivity, and more closely associated ionic domains than random SPEEK. Furthermore, the random and blocky bromination of PEEK was investigated to prepare PEEK derivatives (BrPEEK) with reactive aryl-bromides. Spectroscopic evidence revealed long domains of unfunctionalized homopolymer for blocky BrPEEK, and this translated to an increased degree of crystallinity, higher melting temperature, and more rapid crystallization kinetics than random BrPEEK at similar degrees of bromination. The subsequent sulfonation of blocky BrPEEK resulted in a hydrophilic-hydrophobic blocky copolymer with clear multi-phase behavior. The phase-separated morphology contributed to decreased water uptake and areal swelling compared to random SPEEK and resulted in considerably higher proton conductivity at much lower hydration levels. Moreover, Ullmann coupling introduced superacidic perfluorosulfonic acid side chains to the BrPEEK backbone, which yielded membranes with less water content and less dimensional swelling than random SPEEK. Superior proton transport than random SPEEK was observed due to the superacid side chain and wider hydrophilic channels within the membranes, resulting in more continuous pathways for proton transport. Overall, this work provided a novel platform for the preparation of functionalized PEEK membranes using a simple post-polymerization functionalization procedure. The established methods produced blocky-type copolymers with properties reminiscent of multiblock copolymers prepared by direct polymerization from monomers/oligomers.
- Chemically and Photochemically Crosslinked Networks and Acid-Functionalized Mwcnt CompositesNebipasagil, Ali (Virginia Tech, 2011-05-03)PTMO-urethane and urea diacrylates (UtDA, UrDA) were synthesized from a two-step reactions of bis (4-isocyanatocyclohexyl) methane (HMDI) with either α,Ï -hydroxy-terminated poly (tetramethylene oxide) (PTMO Mn 250, 1000, 2000 and 2900 g/mol) or α,Ï -aminopropyl-terminated PTMO and 2-hydroxyethyl acrylate (HEA). PTMO-based ester precursors (EtDA) were also synthesized from α,Ï -hydroxy-terminated PTMO (Mn 1000 and 2000 g/mol). Two bis acetoacetates were synthesized from acetoacetylation of 1,4-butanediol and 250 g/mol hydroxy-terminated PTMO with tert-butyl acetoacetate. ¹H NMR spectroscopy confirmed the structure and average molecular weights (Mn)of diacrylates. Mn of these precursors were in the range of 950 to 3670 g/mol by ¹H NMR. The rheological properties of diacrylates were studied and activation energies for flow were calculated. Activation energies increased with increasing Mn and hydrogen-bond segment content. Michael carbon addition was employed to covalently crosslink the precursors resulting in networks with gel fractions better than 90%. DSC and DMA experiments revealed that networks had a broad distribution of glass transition temperatures depending on Mn and degree of hydrogen bonding present in the diacrylates. Their Tg's varied from -61 ºC to 63 ºC depending on the crosslinking density and hydrogen-bonding segment content. TGA revealed that UtDA and UrDA networks had an improved thermal stability compared to their EtDA counterparts. Tensile properties showed a variation depending on the structure and Mn of diacrylate and BisAcAc precursors. The storage moduli of networks precursor change from 25.3 MPa to 2.0 MPa with increasing Mn of the urethane diacrylate Elongation at break increased from 255% to 755 % for the same networks. The Young's moduli increased from 3.27 MPa for EtDA 2000 to 311.1 MPa for UrDA 2000 which was attributed to increasing degree of hydrogen-bonding. Acid functionalization of C70 P Baytubes multiwalled carbon nanotubes (MWCNT) generated acid-functionalized nanotubes (MWCNT-COOH). Suspension of MWCNT-COOH in organic solvents (chloroform, toluene, THF, DMF and 2-propanol) were prepared. DLS indicated average particle diameters of MWCNT-COOH in DMF and in 2-propanol were 139 nm and 162 nm respectively. FESEM of suspensions revealed aggregate free dispersion of MWCNT-COOH in DMF and 2-propanol. MWCNT-COOH containing composite networks were prepared. FESEM images of fracture surfaces of UtDA showed MWCNT-COOH were well-dispersed in the composites. DMA showed an increase in the rubbery plateau modulus which correlated with the MWCNT-COOH content in the networks. Tensile testing also revealed a relationship between MWCNT-COOH content and young's moduli and strain at break of networks. Storage moduli of networks increased from 25 MPa to 211 MPa with increasing MWCNT-COOH content whereas elongation at break decreased from 255 % to 146 %. UtDAs and pentaerythritol tetraacrylate (PETA) were crosslinked under UV radiation (6 passes, 1.42 ± 0.05 W.cm2 for each pass) in the presence of 2,2-dimethoxy-2-phenylacetophenone (DMPA) (1 wt. % of the mixture) UV initiator. DMA demonstrated the presence of broad glass transition regions with a range of Tg's which varied from -60 °C to -30°C. Tensile testing also revealed the relationship between Young's moduli, strain at break and the molecular weight of the diacrylates. The increasing molecular weight of urethane diacrylate precursors caused a drop in the storage moduli of networks from 15.8 MPa to 1.4 MPa and an increase in elongation at break from 76 % to 132 %.
- Copolymerizing Acrylonitrile and Methyl Acrylate by RAFT for Melt Processing Applications: A Synthetic Investigation of the Effects of Chain Transfer Agent, Initiator, Temperature, and SolventBeck, Susan Ashley (Virginia Tech, 2014-06-23)Statistical copolymers of acrylonitrile (AN) and methyl acrylate (MA) were successfully prepared and characterized using reversible addition-fragmentation chain transfer (RAFT) copolymerization. A typical copolymer was charged with 15 wt. % MA content. This thesis describes a systematic variation of the RAFT copolymerization variables to optimize this system. In particular, the effects of chain transfer agent, initiator, temperature, and solvent on the copolymer properties were studied.
- Crystallization and Melting Studies of Poly(ε-caprolactone) and Poly(ethylene oxide) using Flash™ Differential Scanning Calorimetry and Preparation and Characterization of Poly(δ-valerolactone) FractionsVincent, Matthew Ryan (Virginia Tech, 2019-07-03)The isothermal crystallization and melting temperatures of poly(ε-caprolactone) were correlated using fast differential scanning calorimetry. The melting kinetics was found to be independent of isothermal crystallization temperature and time. The conventional Hoffman-Weeks method could not be used to determine the equilibrium melting temperature because the observed melting temperatures were greater than the crystallization temperatures by a constant, so the Gibbs-Thomson method was used instead, yielding an equilibrium melting temperature of 103.4 ± 2.3°C. A modification was proposed to the non-linear Hoffman-Weeks equation that included a non-linear undercooling dependence for the kinetic fold surface free energy upon crystallization and permitted accurate modeling of the observed melting behavior. The isothermal crystallization rates of four narrow molecular weight poly(ethylene oxide) fractions were characterized using fast differential scanning calorimetry for crystallization temperatures spanning 100°C range with the lower limit approaching the glass transition. A transition from homogeneous to heterogeneous primary nucleation was observed at −5°C. The kinetic analysis suggested that the crystal growth geometry depends strongly on temperature, where rod-like structures begin to appear near the glass transition temperature, highly branched solid sheaves grow throughout the homogeneous primary nucleation temperature range, and spherulites grow in the heterogenous primary nucleation range. Poly(δ-valerolactone) was synthesized using microwave-assisted techniques. Narrow molecular weight fractions were obtained using successive precipitation fractionation. Preliminary isothermal crystallization studies suggest that conventional thermal analysis methods are not adequate to measure the melting temperatures accurately due to reorganization during heating.
- Crystallization Behavior, Tailored Microstructure, and Structure-Property Relationships of Poly(Ether Ketone Ketone) and PolyolefinsPomatto, Michelle Elizabeth (Virginia Tech, 2024-04-08)This work investigates the influence of microstructure and cooling and heating rates on the physical and chemical properties of fast crystallizing polymers. The primary objectives were to 1) utilize advanced methodologies to accurately determine the fundamental thermodynamic value of equilibrium melting temperature (Tmo) for the semi-crystalline polymer poly(ether ketone ketone) (PEKK), 2) increase understanding of the influence of microstructure (random versus blocky) of functionalized semi-crystalline polymers on physical and chemical properties, and 3) understand the influence of additive manufacturing process parameters on semi-crystalline polymer crystallization and final properties. All objectives utilized the advanced characterization technique of fast scanning calorimetry (FSC) using the Mettler Toledo Flash DSC 1. The first half of this work focuses on the high-performance semi-crystalline aromatic polymer poly(ether ketone ketone) (PEKK) with a copolymerization ratio of terephthalate to isophthalate moieties (i.e., T/I ratio) of 80/20. Due to the fast heating and cooling rates of the Flash DSC, PEKK underwent melt-reorganization upon heating at slow heating rates. This discovery resulted in utilizing a Hoffman-Weeks linear extrapolation of the zero-entropy production temperature to establish a new equilibrium melting temperature of 382 oC. Additionally, a new NMR solvent, dichloroacetic acid, was discovered for PEKK, allowing for comprehensive NMR analysis of PEKK for the first time. Diphenyl acetone (DPA) was discovered as a novel, benign gelation solvent for PEKK, enabling heterogeneous gel-state bromination and sulfonation to afford blocky microstructures. The gel state functionalization process resulted in a blocky microstructure with runs of pristine crystallizable PEKK retained within the crystalline domains, and amorphous domains containing the functionalized PEKK monomers. The preservation of the pristine crystalline domains resulted in enhanced physical and chemical properties compared to the randomly functionalized analogs. Additionally, heterogeneous gel state functionalization of PEKK gels prepared from different solvents and gelation temperatures resulted in differences in crystallization behavior between blocky microstructures of the same degree of functionalization. This result demonstrates that the blocky microstructure can be tuned through controlling the starting gel morphology. The second half of this work focuses on understanding the influence of cooling and heating rates on the melting, crystal morphology, and crystallization kinetics on isotactic polypropylene (iPP), iPP-polyethylene copolymers (iPP-PE), and iPP/iPP-PE blends and using this information to gain understanding of how these polymers crystallize during the additive manufacturing processes of powder bed fusion (PBF) and material extrusion (MatEx). The crystallization kinetics of iPP, iPP-PE copolymers, and iPP/iPP-PE blends exhibited bimodal parabolic-like behavior attributed to crystallization of the mesomorphic crystal polymorph at low temperatures and the α-form crystal at high temperatures. Incorporation of non-crystallizable polyethylene fractions both covalently and blended as a secondary component, resulted in decreasing crystallization rates, inhibition of crystallization, and decreased crystallizability. Additionally, the non-isothermal crystallization behavior of these systems shows that the non-crystallizable fractions influence the crystal nucleation density and temperature at which polymorphic crystallization occurs. Utilizing in-situ IR thermography in the PBF system, the heating and cooling rates observed for a single-layer PBF print were used to mimic the PBF process by FSC. Partial melting in the printing process leads to self-seeding and increased crystallization onset temperatures upon cooling, which influences the final part melting morphology. Nucleation from surrounding powder and partially melted crystals greatly influences the crystallization kinetics and crystal morphology of the final part. Utilizing rheological experiments and process-relevant cooling rates observed in the MatEx process, the miscibility of iPP/iPP-PE blends influenced the nucleation behavior and crystallization rates, subsequently leading to differences in printed part properties.
- Debonding of confined elastomeric layer using cohesive zone modelMukherjee, Bikramjit; Dillard, David A.; Moore, Robert Bowen; Batra, Romesh C. (Elsevier, 2016-04-01)Wavy or undulatory debonding is often observed when a confined/sandwiched elastomeric layer is pulled off from a stiff adherend. Here we analyze this debonding phenomenon using a cohesive zone model (CZM). Using stability analysis of linear equations governing plane strain quasi-static deformations of an elastomer, we find (i) a non-dimensional number relating the elastomer layer thickness, h, the long term Young's modulus, E∞, of the interlayer material, the peak traction, Tc, in the CZM bilinear tractionseparation (TS) relation, and the fracture energy, Gc, of the interface between the adherend and the elastomer layer, and (ii) the critical value of this number that provides a necessary condition for undulations to occur during debonding. For the elastomer modeled as a linear viscoelastic material with the shear modulus given by a Prony series and a rate-independent bilinear TS relation in the CZM, the stability analysis predicts that a necessary condition for a wavy solution is that Tc2h=GcE∞ exceed 4:15. This is supported by numerically solving governing equations by the finite element method (FEM). Lastly, we use the FEM to study three-dimensional deformations of the peeling (induced by an edge displacement) of a flexible plate from a thin elastomeric layer perfectly bonded to a rigid substrate. These simulations predict progressive debonding with a fingerlike front for sufficiently confined interlayers when the TS parameters satisfy a constraint similar to that found from the stability analysis of the plane strain problem.