Browsing by Author "Mu, Mingkai"

Now showing 1 - 4 of 4
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    Coupled inductor for interleaved multi-phase three-level DC-DC converters
    (United States Patent and Trademark Office, 2019-08-27)
    Output current ripple is reduced in a three-level DC-DC power converter by connecting a plurality of phase legs in parallel between a source of input power and an output of the power converter and conducting power from the source of input power to the power converter output in an interleaved manner. The large current that results from such interleaved operation is reduced to acceptable levels, potentially less than the output current ripple of the power converter by providing inversely coupled inductors having a mutual inductance preferably greater than the inductor of the power converter in respective phase legs and in series in the circulating current path to avoid any need to increase the power converter inductance due to the circulating current. The inductor and inversely coupled inductors are preferably integrated into a single magnetic element of compact design.
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    High frequency loss measurement apparatus and methods for inductors and transformers
    (United States Patent and Trademark Office, 2014-09-02)
    Core loss in an inductor is measured with reduced sensitivity to phase measurement error by connecting a reactive component to resonate with the inductor and thus cancel a portion of the reactive voltage on the inductor; reducing the phase difference between the inductor voltage and current and making the observed power more resistive. The reactive component may be a capacitor for sinusoidal excitation or an inductance such as an air core transformer for arbitrary excitation.
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    High Frequency Magnetic Core Loss Study
    Mu, Mingkai (Virginia Tech, 2013-03-22)
    The core used to build power inductors and transformers are soft magnetic materials. When there is alternating external field, the magnetic moments rotate and consume energy, which is the core loss. The core loss depends on the AC flux frequency, amplitude, waveform, DC bias and temperature. These dependences are nonlinear and difficult to predict. How to measure, model and analyze the core loss is a challenge for decades. In this dissertation, two new core loss measurement methods are introduced first. These two methods use the reactive cancellation concept to reduce the sensitivity to phase discrepancy, which will destroy the accuracy in classic two-winding method for high frequency high quality factor sample measurements. By using the new measurement techniques the accuracy can be improved by several orders. The first is for sinusoidal waveforms, and the second is for non-sinusoidal wave. The new methods enable high frequency core loss characterization capability, which will help scientists and engineers on material research and inductor/transformer design. Measurement examples, considerations and error analysis are demonstrated and discussed in detail. With the measurement techniques, the core loss under rectangular AC voltage and DC bias current are investigated. A new core loss model named rectangular extension Steinmetz equation (RESE) is proposed based on the measurement results. The new model is shown to be more accurate than the existing core loss models. Several commercially available MnZn ferrites are characterized and modeled. Other than conventional MnZn ferrite materials, three commercial LTCC ferrite materials are characterized for integrated power supply applications. Based on characterized properties of these LTCCs, a group of new LTCC ferrites are fabricated and tested. The new LTCC is fabricated by laminating commercial LTCC tapes and co-firing. The new LTCC is demonstrated to have over 50% more inductance over the commercial LTCC materials. This work indicates that the power electronics engineers should work with material engineers to get the optimum material for a given application. In the last part, the core loss of the partially saturated lateral flux planar inductor is analyzed. The challenge of the analysis is the complexity of the distribution of bias field and flux density in a highly biased planar inductor. Each point in the core is working at different excitation and bias condition, and the core loss density is very non-uniform. The proposed method combines the characterization tested in previous chapters and the commercial finite element tool. Experiments verified that the calculation errors are within about 10%. In conclusion, the research in this dissertation proposed a complete solution to measure, model and analyze the high frequency core loss. This solution will not only facilitate fundamental research on physics understanding and material innovation, but also development of power electronics and RF applications.
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    Multiphase coupled and integrated inductors with printed circuit board (PBC) windings for power factor correction (PFC) converters
    (United States Patent and Trademark Office, 2019-02-26)
    A power factor correction (PFC) power converter, particularly of a multiphase totem-pole or other topology presenting a switching bridge that can potentially provide bi-directional power transfer control, reduces a nominal switching frequency and achieves zero voltage switching over an increased portion of a half line cycle by providing positive or inverse coupling of inductors in an inductor structure that can be formed of a multi-layer printed circuit board such that at least three different inductances are presented during each half line cycle period; allowing increased switching frequency and simplifying EMI filtering arrangements. Parasitic capacitances can be balanced with additional coupled windings to reduce differential mode and common mode noise. The PFC power converter is particularly applicable to provide bi-directional power control from an on-board battery charger in an electrically powered vehicle.