Browsing by Author "Seavey, Kevin Christopher"
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- Lyocell Fiber-Reinforced Cellulose Ester Composites - Surface and Consolidation Considerations, and PropertiesSeavey, Kevin Christopher (Virginia Tech, 1999-09-24)The objective of this thesis was to further develop the polymer composite system consisting of cellulose acetate butyrate (CAB) and high modulus, continuous, regenerated cellulose fiber (lyocell). Of particular concern were both the interfacial adhesion between the fiber and matrix and the consolidation process in the manufacture of these composite materials. Interfacial adhesion was found to be substantial due to the relative lack of the fiber pull-out phenomenon observed after tensile failure in the unmodified fiber composites. This result was then supported in the second study in which similar unmodified fiber composites experienced very little fiber pull out with evidence of a large amount of cohesive failure of the matrix accompanied by matrix particles adhering to the fiber surfaces. Void volume formation was mitigated to a small extent by the use of optimal consolidation conditions. Composites formed at moderate temperature (200 °C), low consolidation pressure (11.8 p.s.i.) and high consolidation time (13 min.) were found to have the lowest void volume formation of ca. 2.8 %. These composites were generally found to have the highest interfacial shear strength, ca. 16 MPa. A tensile modulus of 22 GPa and an ultimate strength of 246 MPa was obtained for this composite having a fiber volume content of ca. 62 %.
- Research and Development of Simulation and Optimization Technology for Commercial Nylon-6 Manufacturing ProcessesSeavey, Kevin Christopher (Virginia Tech, 2003-04-14)This dissertation concerns the development of simulation and optimization technology for industrial, hydrolytic nylon-6 polymerizations. The significance of this work is that it is a comprehensive and fundamental analysis of nearly all of the pertinent aspects of simulation. It steps through all of the major steps for developing process models, including simulation of the reaction kinetics, phase equilibrium, physical properties, and mass-transfer- limited devolatization. Using this work, we can build accurate models for all major processing equipment involved in nylon-6 production. Contributions in this dissertation are of two types. Type one concerns the formalization of existing knowledge of nylon-6 polymerization mixtures, mainly for documentation and teaching purposes. Type two, on the other hand, concerns original research contributions. Formalizations of existing knowledge include reaction kinetics and physical properties. Original research contributions include models for phase equilibrium, diffusivities of water and caprolactam, and devolatization in vacuum-finishing reactors. We have designed all of the models herein to be fundamental, yet accessible to the practicing engineer. All of the analysis was done using commercial software packages offered by Aspen Technology, Cambridge, MA. We chose these packages for two reasons: (1) These packages enable one to quickly build fundamental steady-state and dynamic models of polymer trains; and (2) These packages are the only ones commercially available for simulating polymer trains.