Browsing by Author "Wang, Yinan"

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    Coverage Path Planning for Robotic Quality Inspection With Control on Measurement Uncertainty
    Liu, Yinhua; Zhao, Wenzheng; Liu, Hongpeng; Wang, Yinan; Yue, Xiaowei (2022-01-01)
    The optical scanning gauges mounted on the robots are commonly used in quality inspection, such as verifying the dimensional specification of sheet structures. Coverage path planning (CPP) significantly influences the accuracy and efficiency of robotic quality inspection. Traditional CPP strategies focus on minimizing the number of viewpoints or traveling distance of robots under the condition of full coverage inspection. The measurement uncertainty when collecting the scanning data is less considered in the free-form surface inspection. To address this problem, a novel CPP method with the optimal viewpoint sampling strategy is proposed to incorporate the measurement uncertainty of key measurement points (MPs) into free-form surface inspection. At first, the feasible ranges of measurement uncertainty are calculated based on the tolerance specifications of the MPs. The initial feasible viewpoint set is generated considering the measurement uncertainty and the visibility of MPs. Then, the inspection cost function is built to evaluate the number of selected viewpoints and the average measurement uncertainty in the field of views of all the selected viewpoints. Afterward, an enhanced rapidly exploring random tree algorithm is proposed for viewpoint sampling using the inspection cost function and CPP optimization. Case studies, including simulation tests and inspection experiments, have been conducted to evaluate the effectiveness of the proposed method. Results show that the scanning precision of key MPs is significantly improved compared with the benchmark method.
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    Engineering-driven Machine Learning Methods for System Intelligence
    Wang, Yinan (Virginia Tech, 2022-05-19)
    Smart manufacturing is a revolutionary domain integrating advanced sensing technology, machine learning methods, and the industrial internet of things (IIoT). The development of sensing technology provides large amounts and various types of data (e.g., profile, image, point cloud, etc.) to describe each stage of a manufacturing process. The machine learning methods have the advantages of efficiently and effectively processing and fusing large-scale datasets and demonstrating outstanding performance in different tasks (e.g., diagnosis, monitoring, etc.). Despite the advantages of incorporating machine learning methods into smart manufacturing, there are some widely existing concerns in practice: (1) Most of the edge devices in the manufacturing system only have limited memory space and computational capacity; (2) Both the performance and interpretability of the data analytics method are desired; (3) The connection to the internet exposes the manufacturing system to cyberattacks, which decays the trustiness of data, models, and results. To address these limitations, this dissertation proposed systematic engineering-driven machine learning methods to improve the system intelligence for smart manufacturing. The contributions of this dissertation can be summarized in three aspects. First, tensor decomposition is incorporated to approximately compress the convolutional (Conv) layer in Deep Neural Network (DNN), and a novel layer is proposed accordingly. Compared with the Conv layer, the proposed layer significantly reduces the number of parameters and computational costs without decaying the performance. Second, a physics-informed stochastic surrogate model is proposed by incorporating the idea of building and solving differential equations into designing the stochastic process. The proposed method outperforms pure data-driven stochastic surrogates in recovering system patterns from noised data points and exploiting limited training samples to make accurate predictions and conduct uncertainty quantification. Third, a Wasserstein-based out-of-distribution detection (WOOD) framework is proposed to strengthen the DNN-based classifier with the ability to detect adversarial samples. The properties of the proposed framework have been thoroughly discussed. The statistical learning bound of the proposed loss function is theoretically investigated. The proposed framework is generally applicable to DNN-based classifiers and outperforms state-of-the-art benchmarks in identifying out-of-distribution samples.
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    MVGCN: Multi-view Graph Convolutional Neural Network for Surface Defect Identification using 3D Point Cloud
    Wang, Yinan; Sun, Wenbo; Jin, Jionghua (Judy); Kong, Zhenyu (James); Yue, Xiaowei (2023-03)
    Surface defect identification is a crucial task in many manufacturing systems, including automotive, aircraft, steel rolling, and precast concrete. Although image-based surface defect identification methods have been proposed, these methods usually have two limitations: images may lose partial information, such as depths of surface defects, and their precision is vulnerable to many factors, such as the inspection angle, light, color, noise, etc. Given that a three-dimensional (3D) point cloud can precisely represent the multidimensional structure of surface defects, we aim to detect and classify surface defects using a 3D point cloud. This has two major challenges: (i) the defects are often sparsely distributed over the surface, which makes their features prone to be hidden by the normal surface and (ii) different permutations and transformations of 3D point cloud may represent the same surface, so the proposed model needs to be permutation and transformation invariant. In this paper, a two-step surface defect identification approach is developed to investigate the defects’ patterns in 3D point cloud data. The proposed approach consists of an unsupervised method for defect detection and a multi-view deep learning model for defect classification, which can keep track of the features from both defective and non-defective regions. We prove that the proposed approach is invariant to different permutations and transformations. Two case studies are conducted for defect identification on the surfaces of synthetic aircraft fuselage and the real precast concrete specimen, respectively. The results show that our approach receives the best defect detection and classification accuracy compared with other benchmark methods.
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    StressNet - Deep learning to predict stress with fracture propagation in brittle materials
    Wang, Yinan; Oyen, Diane; Guo, Weihong (Grace); Mehta, Anishi; Scott, Cory Braker; Panda, Nishant; Fernandez-Godino, M. Giselle; Srinivasan, Gowri; Yue, Xiaowei (2021-02-10)
    Catastrophic failure in brittle materials is often due to the rapid growth and coalescence of cracks aided by high internal stresses. Hence, accurate prediction of maximum internal stress is critical to predicting time to failure and improving the fracture resistance and reliability of materials. Existing high-fidelity methods, such as the Finite-Discrete Element Model (FDEM), are limited by their high computational cost. Therefore, to reduce computational cost while preserving accuracy, a deep learning model, StressNet, is proposed to predict the entire sequence of maximum internal stress based on fracture propagation and the initial stress data. More specifically, the Temporal Independent Convolutional Neural Network (TI-CNN) is designed to capture the spatial features of fractures like fracture path and spall regions, and the Bidirectional Long Short-term Memory (Bi-LSTM) Network is adapted to capture the temporal features. By fusing these features, the evolution in time of the maximum internal stress can be accurately predicted. Moreover, an adaptive loss function is designed by dynamically integrating the Mean Squared Error (MSE) and the Mean Absolute Percentage Error (MAPE), to reflect the fluctuations in maximum internal stress. After training, the proposed model is able to compute accurate multi-step predictions of maximum internal stress in approximately 20seconds, as compared to the FDEM run time of 4h, with an average MAPE of 2% relative to test data.