Browsing by Author "Zhao, Xiaonan"

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    High-Efficiency and High-Power Density DC-DC Power Conversion Using Wide Bandgap Devices for Modular Photovoltaic Applications
    Zhao, Xiaonan (Virginia Tech, 2019-04-17)
    With the development of solar energy, power conversion systems responsible for energy delivering from photovoltaic (PV) modules to ac or dc grid attract wide attentions and have significantly increased installations worldwide. Modular power conversion system has the highest efficiency of maximum power point tacking (MPPT), which can transfer more solar power to electricity. However, this system suffers the drawbacks of low power conversion efficiency and high cost due to a large number of power electronics converters. High-power density can provide potentials to reduce cost through the reduction of components and potting materials. Nowadays, the power electronics converters with the conventional silicon (Si) based power semiconductor devices are developed maturely and have limited improvements regarding in power conversion efficiency and power density. With the availability of wide bandgap devices, the power electronics converters have extended opportunities to achieve higher efficiency and higher power density due to the desirable features of wide bandgap devices, such as low on-state resistance, small junction capacitance and high switching speed. This dissertation focuses on the application of wide bandgap devices to the dc-dc power conversion for the modular PV applications in an effort to improve the power conversion efficiency and power density. Firstly, the structure of gallium-nitride (GaN) device is studied theoretically and characteristics of GaN device are evaluated under testing with both hard-switching and soft-switching conditions. The device performance during steady-state and transitions are explored under different power level conditions and compared with Si based devices. Secondly, an isolated high-efficiency GaN-based dc-dc converter with capability of wide range regulation is proposed for modular PV applications. The circuit configuration of secondary side is a proposed active-boost-rectifier, which merges a Boost circuit and a voltage-doubler rectifier. With implementation of the proposed double-pulse duty cycle modulation method, the active-boost-rectifier can not only serve for synchronous rectification but also achieve the voltage boost function. The proposed converter can achieve zero-voltage-switching (ZVS) of primary side switches and zero-current-switching (ZCS) of secondary side switches regardless of the input voltages or output power levels. Therefore, the proposed converter not only keeps the benefits of highly-efficient series resonant converter (SRC) but also achieves a higher voltage gain than SRC and a wide range regulation ability without adding additional switches while operating under the fixed-frequency condition. GaN devices are utilized in both primary and secondary sides. A 300-W hardware prototype is built to achieve a peak efficiency of 98.9% and a California Energy Commission (CEC) weighted efficiency of 98.7% under nominal input voltage condition. Finally, the proposed converter is designed and optimized at 1-MHz switching frequency to pursue the feature of high-power density. Considering the ac effects under high frequency, the magnetic components and PCB structure are optimized with finite element method (FEM) simulations. Compared with 140-kHz design, the volume of 1-MHz design can reduce more than 70%, while the CEC efficiency only drops 0.8% at nominal input voltage condition. There are also key findings on circuit design techniques to reduce parasitic effects. The parasitic inductances induced from PCB layout of primary side circuit can cause the unbalanced resonant current between positive and negative half cycles if the power loops of two half cycles have asymmetrical parasitic inductances. Moreover, these parasitic inductances reflecting to secondary side should be considered into the design of resonant inductance. The parasitic capacitances of secondary side could affect ZVS transitions and increase the required magnetizing current. Because of large parasitic capacitances, the dead-time period occupies a large percentage of entire switching period in MHz operations, which should be taken into consideration when designing the resonant frequency of resonant network.
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    A High-efficiency Isolated Hybrid Series Resonant Microconverter for Photovoltaic Applications
    Zhao, Xiaonan (Virginia Tech, 2016-01-12)
    Solar energy as one type of the renewable energy becomes more and more popular which has led to increase the photovoltaic (PV) installations recently. One of the PV installations is the power conditioning system which is to convert the maximum available power output of the PV modules to the utility grid. Single-phase microinverters are commonly used to integrate the power to utility grid in modular power conditioning system. In the two-stage microinverter, each PV module is connected with a power converter which can transfer higher output power due to the tracking maximum power point (MPP) capability. However, it also has the disadvantages of lower power conversion efficiency due to the increased number of power electronics converters. The primary objective of this thesis is to develop a high-efficiency microconverter to increase the output power capability of the modular power conditioning systems. A topology with hybrid modes of operation are proposed to achieve wide-input regulation while achieving high efficiency. Two operating modes are introduced in details. Under high-input conditions, the converter acts like a buck converter, whereas the converter behaves as a boost converter under low-input conditions. The converter operates as the series resonant converter with normal-input voltage to achieve the highest efficiency. With this topology, the converter can achieve zero-voltage switching (ZVS) and/or zero-current switching (ZCS) of the primary side MOSFETs, ZCS and/or ZVS of the secondary side MOSFETs and ZCS of output diodes under all operational conditions. The experimental results based on a 300 W prototype are given with 98.1% of peak power stage efficiency and 97.6% of weighted California Energy Commission (CEC) efficiency including all auxiliary and control power under the normal-input voltage condition.