Effect of Process Intensification Techniques on Biosolids Management

This study is aimed to provide comprehensive evaluation and mechanistic understanding of the impact of process intensification techniques applied in main and side stream wastewater treatment on biosolids management in terms of anaerobic digestion enhancement, dewaterability improvement, odor mitigation, as well as phosphorus and nitrogen removal. The first part of this study was conducted to understand the effect of anaerobic digester solids retention time (SRT) on odor emission from biosolids. A kinetic model and inhibitory studies showed the emission of methanethiol (MT), a representative odor compound, was primarily determined by the dynamic concurrence of MT production from amino acid and utilization by methanogens in the course of anaerobic digestion. MT emission pattern follows a bell-shape curve with SRT in anaerobic digesters. However, for digested and dewatered biosolids, SRT ranging from 15 to 50 days in anaerobic digesters demonstrated insignificant effect on the odor emission from biosolids. In contrast, the peak odor emission was found to exponentially increase with both shear intensity and polymer dose applied during dewatering.

The second part of this study investigated the impact of process intensification practices on sludge dewatering performance. The integration of high-rate activated sludge process and anaerobic digestion elevated the sludge orthophosphate level, leading to struvite scaling and dewaterability deterioration. Superior orthophosphate removal, significant improvement of sludge dewaterability, and favorable economics were achieved through sludge conditioning by cerium chloride.

Continuous flow aerobic granulation technology offered significant process intensification of mainstream treatment trains. However, its impact on biosolids management was not studied. This study showed that there was little dewaterability difference between aerobic granular sludge and activated sludge when polymer was not added. However, about 75% polymer saving and improved dewatering performance were observed with polymer addition. When subjected to high shear, a greater dewaterability deterioration was observed for granular sludge than activated sludge.

The last part of this study is focused on the impact of anaerobic digestion process intensification through thermal treatment including pre-pasteurization, thermophilic anaerobic digestion, temperature phased anaerobic digestion, and thermal hydrolysis pretreatment. Improved methane production, pathogen reduction, dewatering performance, and odor mitigation were observed with the involvement of these high-temperature processes. However, special cautions and measure should be taken during the start-up of these high rate processes as they are more liable to digester souring. In addition, the in-depth understanding of the mechanism of recalcitrant dissolved organic nitrogen formation during sludge thermal pretreatment was provided.