Development of Novel Optical Fiber Interferometric Sensors with High Sensitivity for Acoustic Emission Detection

For the purpose of developing a new highly-sensitive and reliable fiber optical acoustic sensor capable of real-time on-line detection of acoustic emissions in power transformers, this dissertation presents the comprehensive research work on the theory, modeling, design, instrumentation, noise analysis, and performance evaluation of a diaphragm-based optical fiber acoustic (DOFIA) sensor system.

The optical interference theory and the diaphragm dynamic vibration analysis form the two foundation stones of the diaphragm-based optical fiber interferomtric acoustic (DOFIA) sensor. Combining these two principles, the pressure sensitivity and frequency response of the acoustic sensor system is analyzed quantitatively, which provides guidance for the practical design for the DOFIA sensor probe and system.

To meet all the technical requirements for partial discharge detection, semiconductor process technologies are applied, for the first time to our knowledge, in fabricating the micro-caved diaphragm (MCD) used for the DOFIA sensor probe. The novel controlled thermal bonding method was proposed, designed, and developed to fabricate high performance DOFIA sensor probes with excellent mechanical strength and temperature stability. In addition, the signal processing unit is designed and implemented with high gain, wide band response, and ultra low noise.

A systematic noise analysis is also presented to provide a better understanding of the performance limitations of the DOFIA sensor system. Based on the system noise analysis results, optimization measures are proposed to improve the system performance.

Extensive experiments, including the field testing in a power transformer, have also been conducted to systematically evaluate the performance of the instrumentation systems and the sensor probes. These results clearly demonstrated the feasibility of the developed DOFIA sensor for the detection of partial discharges inside electrical power transformers, with unique advantages of non-electrically conducting, high sensitivity, high frequency response, and immunity to the electro-magnetic interference (EMI).