Toward Rapid Silica Analysis of CPDM Samples using Portable Fourier Transform Infrared Spectrometry

Continuous personal dust monitors (CPDMs) are widely used to monitor respirable coal mine dust (RCMD) to reduce miners' exposures, but they are unable to directly assess respirable crystalline silica (RCS) concentrations, which are linked to the recent rise of respiratory diseases among coal miners. This incompatibility is due to the composition of the CPDM's internal filter stub. The stub consists of a fibrous borosilicate filter attached to a polypropylene (PP) backing and a polytetrafluoroethylene (PTFE) binder, which interferes with standard analytical techniques. This study developed a method for indirect analysis of dust collected on the CPDM filter stub using portable direct-on-filter Fourier Transform infrared spectroscopy (DOF-FTIR) to rapidly quantify quartz, the primary analyte of silica in coal mines. The research consisted of four studies that developed and evaluated a three-step process for dust recovery, deposition, and analysis. These studies investigated techniques for separating dust from the CPDM filter media, compared mechanisms for dust deposition onto various substrates, and assessed the ability of FTIR and scanning electron microscopy with energy dispersive X-ray (SEM-EDX) to analyze the mineral characteristics of recovered dust. The resulting method involves submerging CPDM filter stubs in 5 mL of isopropyl alcohol (IPA) and shaking them for 1 minute, followed by deposition of the dust onto a 25-mm polyvinyl chloride (PVC) filter using a syringe-based system. The PVC filter was then scanned at four 8-mm offset locations at 90° intervals from the center. Evaluating this method using field and lab-generated CPDM filter stubs revealed low dust recovery from the stubs. It was also observed that results tended to underpredict the quartz mass as the total sample mass increased. Though adjustments for recovery can be made using a scale and the method can be limited to lower mass samples, more efforts can be made to investigate better dust recovery and improve quartz determination of the samples to increase confidence in the method.