Investigating Chemical and Structural Heterogeneities of High-Voltage Spinel Cathode Material for Li-ion Batteries

Li-ion battery technologies have transformed the consumer electronics and electric vehicles landscape over the last few decades. Single-crystal cathode materials with controllable physical properties including size, morphology, and crystal facets can aid researchers in developing relationships between physical characteristics, chemical properties, and electrochemical performance. High-voltage LiNi_0.5Mn_1.5O₄ (LNMO) materials are desirable as cathodes due to their low cost, low toxicity, and high capacity and energy density making them promising to meet increasing consumer demands for battery materials. However, transition metal dissolution, interfacial instability, and capacity fading plague these materials when paired with graphite, limiting their commercial capability. Furthermore, variation in Ni/Mn ordering can lead to complex multiphase co-existence and changes in Mn oxidation state and electrochemical performance. These properties can be adjusted during synthesis using a facile and tunable molten salt synthesis method. This dissertation focuses on the investigation of chemical and structural heterogeneities of LNMO prepared under different synthetic conditions at different length scales. In Chapter 2, the influences of molten salt synthesis parameters on LNMO particle size, morphology, bulk uniformity, and performance are evaluated revealing the difficulty of reproducible cathode synthesis. We utilize the X-ray nanodiffraction technique throughout this work, which provides high-resolution structural information. We develop a method to measure and relate lattice strain to phase distribution at the tens of nanometers scale. In Chapter 3, mapping lattice distortions of LNMO particles with varying global Mn oxidation states reveals inherent structural defects and distortion heterogeneities. In Chapter 4, we examine lattice distortion evolution upon chemical delithiation, Mn dissolution behaviors, and evaluate the chemical delithiation method as a means to replicate electrochemical cycling conditions. We further investigate lattice distortion spatially via in situ nanodiffraction during battery cycling in Chapter 5, illustrating the capabilities of the measurement to provide practical understanding of cathode transformations. From intra-particle to electrode materials level, heterogeneities that arise in cathode materials can dictate performance properties and degradation mechanisms and are necessary for researchers to understand for the improvement of Li-ion battery systems. The development of the nanodiffraction measurements aids in our understanding of inherent and dynamic materials chemical and structural heterogeneities.