6.78MHz Omnidirectional Wireless Power Transfer System for Portable Devices Application

Wireless power transfer (WPT) with loosely coupled coils is a promising solution to deliver power to a battery in a variety of applications. Due to its convenience, wireless power transfer technology has become popular in consumer electronics. Thus far, the majority of the coupled coils in these systems are planar structure, and the magnetic field induced by the transmitter coil is in one direction, meaning that the energy power transfer capability degrades greatly when there is some angle misalignment between the coupled coils.

To improve the charging flexibility, a three–dimensional (3D) coils structure is proposed to transfer energy in different directions. With appropriate modulation current flowing through each transmitter coil, the magnetic field rotates in different directions and covers all the directions in 3D space. With omnidirectional magnetic field, the charging platform can provide energy transfer in any direction; therefore, the angle alignment between the transmitter coil and receiver coil is no longer needed.

Compensation networks are normally used to improve the power transfer capability of a WPT system with loosely coupled coils. The resonant circuits, formed by the loosely coupled coils and external compensation inductors or capacitors, are crucial in the converter design. In WPT system, the coupling coefficient between the transmitting coil and the receiving coil is subject to the receiver's positioning. The variable coupling condition is a big challenge to the resonant topology selection. The detailed requirements of the resonant converter in an omnidirectional WPT system are identified as follows: 1). coupling independent resonant frequency; 2). load independent output voltage; 3). load independent transmitter coil current; 4). maximum efficiency power transfer; 5). soft switching of active devices. A LCCL-LC resonant converter is derived to satisfy all of the five requirements.

In consumer electronics applications, Megahertz (MHz) WPT systems are used to improve the charging spatial freedom. 6.78 MHz is selected as the system operation in AirFuel standard, a wireless charging standard for commercial electronics. The zero voltage switching (ZVS) operation of the switching devices is essential in reducing the switching loss and the switching related electromagnetic interference (EMI) issue in a MHz system; therefore, a comprehensive evaluation of ZVS condition in an omnidirectional WPT system is performed. And a design methodology of the LCCL-LC converter to achieve ZVS operation is proposed.

The big hurdle of the WPT technology is the safety issue related to human exposure of electromagnetic fields (EMF). A double layer shield structure, including a magnetic layer and a conductive layer, is proposed in a three dimensional charging setup to reduce the stray magnetic field level. A parametric analysis of the double shield structure is conducted to improve the attenuation capability of the shielding structure.

In an omnidirectional WPT system, the energy can be transferred in any direction; however the receiving devices has its preferred field direction based on its positioning and orientation. To focus power transfer towards targeted loads, a smart detection algorithm for identifying the positioning and orientation of receiver devices based on the input power information is presented. The system efficiency is further improved by a maximum efficiency point tracking function. A novel power flow control with a load combination strategy to charge multiple loads simultaneously is explained. The charging speed of the omnidirectional WPT system is greatly improved with proposed power flow control.