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Browsing by Author "Lowe, K. Todd"

Now showing 1 - 20 of 152
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    4D combustion and flow diagnostics based on tomographic chemiluminescence (TC) and volumetric laser-induced fluorescence (VLIF)
    Wu, Yue (Virginia Tech, 2016-12-02)
    Optical diagnostics have become indispensable tools for the study of turbulent flows and flames. However, optical diagnostics developed in the past have been primarily limited to measurements at a point, along a line, or across a two-dimensional (2D) plane; while turbulent flows and flames are inherently four-dimensional (three-dimensional in space and transient in time). As a result, diagnostic techniques which can provide 4D measurement have been long desired. The purpose of this dissertation is to investigate two of such 4D diagnostics both for the fundamental study of turbulent flow and combustion processes and also for the applied research of practical devices. These two diagnostics are respectively code named tomographic chemiluminescence (TC) and volumetric laser induced fluorescence (VLIF). For the TC technique, the emission of light as the result of combustion (i.e. chemiluminescence) is firstly recorded by multiple cameras placed at different orientations. A numerical algorithm is then applied on the data recorded to reconstruct the 4D flame structure. For the VLIF technique, a laser is used to excite a specific species in the flow or flame. The excited species then de-excite to emit light at a wavelength longer than the laser wavelength. The emitted light is then captured by optical sensors and again, the numerical algorithm is applied to reconstruct the flow or flame structure. This dissertation describes the numerical and experimental validation of these two techniques, and explores their capabilities and limitations. It is expected that the results obtained in this dissertation lay the groundwork for further development and expanded application of 4D diagnostics for the study of turbulent flows and combustion processes.
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    Acoustic Tomography and Thrust Estimation on Turbofan Engines
    Gillespie, John Lawrie (Virginia Tech, 2023-12-21)
    Acoustic sensing provides a possibility of measuring propulsion flow fields non-intrusively, and is of great interest because it may be applicable to cases that are difficult to measure with traditional methods. In this work, some of the successes and limitations of this technique are considered. In the first main result, the acoustic time of flight is shown to be usable along with a calibration curve in order to accurately estimate the thrust of two turbofan engines (1.0-1.5%). In the second, it is shown that acoustic tomography methods that only use the first ray paths to arrive cannot distinguish some relevant propulsion flow fields (i.e., different flow fields can have the same times of flight). In the third result we demonstrate, via the first validated acoustic tomography experiment on a turbofan engine, that a reasonable estimate of the flow can be produced despite this challenge. This is also the first successful use of acoustic tomography to reconstruct a compressible, multi-stream flow.
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    Advanced Boundary Simulations of an Aeroacoustic and Aerodynamic Wind Tunnel
    Szőke, Máté; Devenport, William J.; Borgoltz, Aurelien; Roy, Christopher J.; Lowe, K. Todd (2021-05-25)
    This study presents the first 3D two-way coupled fluid structure interaction (FSI) simulation of a hybrid anechoic wind tunnel (HAWT) test section with modeling all important effects, such as turbulence, Kevlar wall porosity and deflection, and reveals for the first time the complete 3D flow structure associated with a lifting model placed into a HAWT. The Kevlar deflections are captured using finite element analysis (FEA) with shell elements operated under a membrane condition. Three-dimensional RANS CFD simulations are used to resolve the flow field. Aerodynamic experimental results are available and are compared against the FSI results. Quantitatively, the pressure coefficients on the airfoil are in good agreement with experimental results. The lift coefficient was slightly underpredicted while the drag was overpredicted by the CFD simulations. The flow structure downstream of the airfoil showed good agreement with the experiments, particularly over the wind tunnel walls where the Kevlar windows interact with the flow field. A discrepancy between previous experimental observations and juncture flow-induced vortices at the ends of the airfoil is found to stem from the limited ability of turbulence models. The qualitative behavior of the flow, including airfoil pressures and cross-sectional flow structure is well captured in the CFD. From the structural side, the behavior of the Kevlar windows and the flow developing over them is closely related to the aerodynamic pressure field induced by the airfoil. The Kevlar displacement and the transpiration velocity across the material is dominated by flow blockage effects, generated aerodynamic lift, and the wake of the airfoil. The airfoil wake increases the Kevlar window displacement, which was previously not resolved by two-dimensional panel-method simulations. The static pressure distribution over the Kevlar windows is symmetrical about the tunnel mid-height, confirming a dominantly two-dimensional flow field.
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    Advanced Instrumentation and Measurements Techniques for Near Surface Flows
    Cadel, Daniel R. (Virginia Tech, 2016-09-20)
    The development of aerodynamic boundary layers on wind turbine blades is an important consideration in their performance. It can be quite challenging to replicate full scale conditions in laboratory experiments, and advanced diagnostics become valuable in providing data not available from traditional means. A new variant of Doppler global velocimetry (DGV) known as cross-correlation DGV is developed to measure boundary layer profiles on a wind turbine blade airfoil in the large scale Virginia Tech Stability Wind Tunnel. The instrument provides mean velocity vectors with reduced sensitivity to external conditions, a velocity measurement range from 0ms^-1 to over 3000ms^-1, and an absolute uncertainty. Monte Carlo simulations with synthetic signals reveal that the processing routine approaches the Cramér-Rao lower bound in optimized conditions. A custom probe-beam technique is implanted to eliminate laser flare for measuring boundary layer profiles on a DU96-W-180 wind turbine airfoil model. Agreement is seen with laser Doppler velocimetry data within the uncertainty estimated for the DGV profile. Lessons learned from the near-wall flow diagnostics development were applied to a novel benchmark model problem incorporating the relevant physical mechanisms of the high amplitude periodic turbulent flow experienced by turbine blades in the field. The model problem is developed for experimentally motivated computational model development. A circular cylinder generates a periodic turbulent wake, in which a NACA 63215b airfoil with a chord Reynolds number Re_c = 170, 000 is embedded for a reduced frequency k = (pi)fc/V = 1.53. Measurements are performed with particle image velocimetry on the airfoil suction side and in highly magnified planes within the boundary layer. Outside of the viscous region, the Reynolds stress profile is consistent with the prediction of Rapid Distortion Theory (RDT), confirming that the redistribution of normal stresses is an inviscid effect. The fluctuating component of the phase- averaged turbulent boundary layer profiles is described using the exact solution to laminar Stokes flow. A phase lag similar to that in laminar flow is observed with an additional constant phase layer in the buffer region. The phase lag is relevant for modeling the intermittent transition and separation expected at full scale.
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    Advances in Aero-Propulsive Modeling for Fixed-Wing and eVTOL Aircraft Using Experimental Data
    Simmons, Benjamin Mason (Virginia Tech, 2023-07-09)
    Small unmanned aircraft and electric vertical takeoff and landing (eVTOL) aircraft have recently emerged as vehicles able to perform new missions and stimulate future air transportation methods. This dissertation presents several system identification research advancements for these modern aircraft configurations enabling accurate mathematical model development for flight dynamics simulations based on wind-tunnel and flight-test data. The first part of the dissertation focuses on advances in flight-test system identification methods using small, fixed-wing, remotely-piloted, electric, propeller-driven aircraft. A generalized approach for flight dynamics model development for small fixed-wing aircraft from flight data is described and is followed by presentation of novel flight-test system identification applications, including: aero-propulsive model development for propeller aircraft and nonlinear dynamic model identification without mass properties. The second part of the dissertation builds on established fixed-wing and rotary-wing aircraft system identification methods to develop modeling strategies for transitioning, distributed propulsion, eVTOL aircraft. Novel wind-tunnel experiment designs and aero-propulsive modeling approaches are developed using a subscale, tandem tilt-wing, eVTOL aircraft, leveraging design of experiments and response surface methodology techniques. Additionally, a method applying orthogonal phase-optimized multisine input excitations to aircraft control effectors in wind-tunnel testing is developed to improve test efficiency and identified model utility. Finally, the culmination of this dissertation is synthesis of the techniques described throughout the document to form a flight-test system identification approach for eVTOL aircraft that is demonstrated using a high-fidelity flight dynamics simulation. The research findings highlighted throughout the dissertation constitute substantial progress in efficient empirical aircraft modeling strategies that are applicable to many current and future aeronautical vehicles enabling accurate flight simulation development, which can subsequently be used to foster advancement in many other pertinent technology areas.
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    Aerodynamic Interactions in Vortex Tube Separator Arrays
    Acharya, Aditya Sudhindra (Virginia Tech, 2023-06-22)
    Helicopter turboshaft engines may ingest large amounts of foreign particles (most commonly sand/dust), which can cause significant compressor blade damage and even engine failure. In many helicopters, this issue is mitigated by separating the particles from the intake airstream. An effective device for engine air-particle separation is the vortex tube separator (VTS), which uses centrifugal forces in a vortical flow to radially filter foreign particles from a duct with an annular exit. Dozens or hundreds of these devices are linked together on a shared manifold known as a VTS array. There is a distinct lack of scientific literature regarding these arrays, which likely feature significantly more complex flowfields than singular VTSs due to aerodynamic interactions between the devices. The research presented in this dissertation identifies and explains flow features unique to arrays by means of an experimental investigation downstream of various VTS configurations in a wind tunnel. Mean PIV flowfields reveal that the VTS array rapidly generates a strong central recirculation zone while a single VTS does not, implying the existence of axial flow gradients within associated separators that could affect filtration efficiency. The key factor here is the global swirl intensity, which is increased in array flows due to high angular momentum contributions from separators that are radially distant from the duct center. A preliminary momentum integral model is constructed to predict the onset of recirculation in VTS flows. Analysis is then extended to the unsteady flowfield, where it is shown that VTS-generated turbulence contains only low levels of anisotropy. Spectral proper orthogonal decomposition is conducted on the array flow; it reveals the existence of low-frequency harmonic behavior composed of back-and-forth pumping motions downstream of the central VTS. Additionally, a unique precession motion is found in the same region at a slightly higher frequency. Similar precessing vortex cores have been shown to reduce separation efficiency in other cyclone separators. Both of these coherent structures may be associated with the central recirculation zone and may interfere with VTS array filtration given their timescales relative to potential particle relaxation timescales. This dissertation opens the door for future experimental and computational studies of fluid and particle dynamics in VTS flows with the goal of improving VTS array-specific design philosophies.
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    Aerodynamics of a Transonic Turbine Vane with a 3D Contoured Endwall, Upstream Purge Flow, and a Backward-Facing Step
    Gillespie, John Lawrie (Virginia Tech, 2017-08-09)
    This experiment investigated the effects of a non-axisymmetric endwall contour and upstream purge flow on the secondary flow of an inlet guide vane. Three cases were tested in a transonic wind tunnel with an exit Mach number of 0.93-a flat endwall with no upstream purge flow, the same flat endwall with upstream purge flow, and a 3D contoured endwall with upstream purge flow. All cases had a backward-facing step upstream of the vanes. Five-hole probe measurements were taken 0.2, 0.4, and 0.6 Cx downstream of the vane row trailing edge, and were used to calculate loss coefficient, secondary velocity, and secondary kinetic energy. Additionally, surface static pressure measurements were taken to determine the vane loading at 4% spanwise position. Surface oil flow visualizations were performed to analyze the flow qualitatively. No statistically significant differences were found between the three cases in mass averaged downstream measurements. The contoured endwall redistributed losses, rather than making an improvement distinguishable beyond experimental uncertainty. Flow visualization found that the passage vortex penetrated further in the spanwise direction into the passage for the contoured endwall (compared to the flat endwall), and stayed closer to the endwall with a blowing ratio of 1.5 with a flat endwall (compared to no blowing with flat endwall). This was corroborated by the five hole probe results.
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    Algorithms for Tomographic Reconstruction of Rectangular Temperature Distributions using Orthogonal Acoustic Rays
    Kim, Chuyoung (Virginia Tech, 2016-09-09)
    Non-intrusive acoustic thermometry using an acoustic impulse generator and two microphones is developed and integrated with tomographic techniques to reconstruct temperature contours. A low velocity plume at around 450 °F exiting through a rectangular duct (3.25 by 10 inches) was used for validation and reconstruction. 0.3 % static temperature relative error compared with thermocouple-measured data was achieved using a cross-correlation algorithm to calculate speed of sound. Tomographic reconstruction algorithms, the simplified multiplicative algebraic reconstruction technique (SMART) and least squares method (LSQR), are investigated for visualizing temperature contours of the heated plume. A rectangular arrangement of transmitter and microphones with a traversing mechanism collected two orthogonal sets of acoustic projection data. Both reconstruction techniques have successfully recreated the overall characteristic of the contour; however, for the future work, the integration of the refraction effect and implementation of additional angled projections are required to improve local temperature estimation accuracy. The root-mean-square percentage errors of reconstructing non-uniform, asymmetric temperature contours using the SMART and LSQR method are calculated as 20% and 19%, respectively.
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    Analysis of a CubeSat Orbit Using STK
    Funada, Kenta Patrick (Virginia Tech, 2023-09-05)
    This thesis presents an analysis of CubeSat orbits for both Low Earth Orbit (LEO) and Sun-Synchronous Orbit (SSO) missions using Systems Tool Kit (STK). The study focuses on analyzing communication, power generation, and radiation exposure while considering various factors. The analysis is based on the 3U CubeSat called UT-ProSat-1, developed by students at Virginia Polytechnic Institute and State University (VT) for an upcoming mission. The orbit size and mass adjustments were made for the LEO mission to enhance communication performance. The influence of solar activity on CubeSat lifetime and access time was examined, highlighting the significance of mass and solar activity. The impact of increasing orbit size on communication time was analyzed, emphasizing the trade-offs between mass, orbit size, and communication performance. The SSO mission prioritized power generation optimization resulted in generating sufficient power for the nominal phase of the mission. It also considered the effects of the South Atlantic Anomaly (SAA) on radiation exposure. Effective risk management of increasing the shielding for the avionics were emphasized which consequently will stabilize the orbit and prolong its lifetime. Additionally, temperature dynamics were investigated, indicating the need for further analysis considering heat dissipation and utilizing a more accurate CubeSat model. The insights gained from this study contribute to the improved the performance of CubeSats and validate the mission results, providing valuable information for successful missions in the future.
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    Analysis of Stresses in Metal Sheathed Thermocouples in High-Temperature, Hypersonic Flows
    Powers, Sean W. (Virginia Tech, 2020-04-17)
    Flow temperature sensing remains important for many hypersonic aerodynamics and propulsion applications. Flight test applications, in particular, demand robust and accurate sensing, making thermocouple sensors attractive. Even for these extremely well-developed sensors, the prediction of stresses (hoop, radial, and axial) within thermocouple sheaths for custom-configured probes remains a topic of great concern for ensuring adequate lifetime of sensors. In contemporary practice, high-fidelity simulations must be run to prove if a new design will work at all, albeit at significant time and expense. Given the time and money it takes to run high-fidelity simulations, rapid optimization of sensor configurations is often impossible, or at a minimum, impractical. The developments presented in this Thesis address the need for hypersonic flow temperature sensor structural predictions which are compatible with rapid design iteration. The derivation and implementation of a new analytical, low-order model to predict stresses (hoop, radial, and axial) within the sheath of a thermocouple are provided. The analytical model is compared to high-fidelity ANSYS mechanical simulations as well as simplified experimental data. The predictions using the newly developed structural low-order model are in excellent agreement with the numerically simulated results and experimental results with an absolute maximum percent error of approximately 4% and 9.5%, respectively, thus validating the model. A MATLAB GUI composed of the combination of a thermal low-order model outlined in additional references [1] through [6] and the new structural low-order model for thermocouples was developed. This code is capable of solving a highly generalized version of the 1-D pin fin equation, allowing for the solution of the temperature distribution in a sensor taking into account conduction, convection, and radiation heat transfer which is not possible with other existing analytical solutions. This temperature distribution is then used in the analytical structural low-order model. This combination allows for the thermal and structural performance of a thermocouple to be found analytically and compared quickly with other designs.
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    Anisotropic Turbulence Models for Wakes in an Active Ocean Environment
    Wall, Dylan Joseph (Virginia Tech, 2021-07-13)
    A set of second-moment closure turbulence models are implemented for the study of wake evolution in an oceanic environment. The effects of density stratification are considered, and the models are validated against laboratory experiments mimicking the stratified ocean environment, and against previous experimental study of wakes subjected to a density stratification. The turbulence models are found to reproduce a number of important behaviors which differentiate stratified wakes from those in a homogeneous environment, including the appropriate decay rates in turbulence quantities, buoyant suppression of turbulence length scales, and canonical stages in wake evolution. The existence of background turbulence is considered both through the introduction of production terms to the turbulence model equations and the replication of scale-resolved simulations of wakes embedded in turbulence. It is found that the freestream turbulence causes accelerated wake growth and faster decay of wake momentum. Wakes are then simulated at a variety of Re and Fr representative of full-scale vehicles operating in an ocean environment, to downstream distances several orders of magnitude greater than existing RANS studies. The models are used to make some general predictions concerning the dependence of late-wake behavior on these parameters, and specific insights into expected behavior are gained. The wake turbulence is classified using "fossil turbulence" and stratification strength criteria from the literature. In keeping with experimentally observed behavior, the stratification is predicted to increase wake persistence. It is also predicted that, regardless of initial Re or F r, the wake turbulence quickly becomes a mixture of overturning eddies and internal waves. It is found that the high Re wakes eventually become strongly affected by the stratification, and enter the strongly-stratified or LAST regime. Additional model improvements are proposed based on the predicted late wake behavior.
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    Bio-Inspired Control of Roughness and Trailing Edge Noise
    Clark, Ian Andrew (Virginia Tech, 2017-04-27)
    Noise from fluid flow over rough surfaces is an important consideration in the design and performance of certain vehicles with high surface-area-to-perimeter ratios. A new method of noise control based on the anatomy of owls is developed and consists of fabric or fibrous canopies suspended above the surface. The method is tested experimentally and is found to reduce the total far-field noise emitted by the surface. The treatment also is found to reduce the magnitude of pressure fluctuations felt by the underlying surface by up to three orders of magnitude. Experimental investigations into the effects of geometric parameters of the canopies lead to an optimized design which maximizes noise reduction. The results obtained during the canopy experiment inspired a separate new device for the reduction of trailing edge noise. This type of noise is generated by flow past the wing of an aircraft or the blades of a wind turbine, and is a source of annoyance for those in surrounding communities. The newly developed treatment consists of small fins, or "finlets," placed near the trailing edge of an airfoil. The treatment is tested experimentally at near-full-scale conditions and is found to reduce the magnitude of far-field noise by up to 10 dB. Geometric parameters of the finlets are tested to determine the optimal size and spacing of the finlets to maximize noise reduction. Follow-up computational and experimental studies reveal the fluid mechanics behind the noise reduction by showing that the finlets produce a velocity deficit in the flow near the trailing edge and limit the magnitude and spanwise correlation lengthscale of turbulence near the trailing edge, factors which determine the magnitude of far-field noise. In a final experiment, the finlets are applied to a marine propeller and are found to reduce not only trailing edge noise, but also noise caused by the bluntness of the trailing edge. The results of this experiment show the potential usefulness of finlets to reduce noise from rotating systems, such as fans or propellers, as well as from structures which feature blunt trailing edges.
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    Bio-Inspired Trailing Edge Noise Control: Acoustic and Flow Measurements
    Millican, Anthony J. (Virginia Tech, 2017-05-09)
    Trailing edge noise control is an important problem associated mainly with wind turbines. As turbulence in the air flows over a wind turbine blade, it impacts the trailing edge and scatters, producing noise. Traditional methods of noise control involve modifying the physical trailing edge, or the scattering efficiency. Recently, inspired by the downy covering of owl feathers, researchers developed treatments that can be applied to the trailing edge to significantly reduce trailing edge noise. It was hypothesized that the noise reduction was due to manipulating the incoming turbulence, rather than the physical trailing edge itself, representing a new method of noise control. However, only acoustic measurements were reported, meaning the associated flow physics were still unknown. This thesis describes a comprehensive wall jet experiment to measure the flow effects near the bio-inspired treatments, termed “finlets” and “rails,” and relate those flow effects to the noise reduction. This was done using far-field microphones, a single hot-wire probe, and surface pressure fluctuation microphones. The far-field noise results showed that each treatment successfully reduced the noise, by up to 7 dB in some cases. The surface pressure measurements showed that the spanwise coherence was slightly reduced when the treatments were applied to the trailing edge. The velocity measurements clearly established the presence of a shear layer near the top of the treatments. As a whole, the dataset led to the shear-sheltering hypothesis: the bio-inspired treatments are effective based on reducing the spanwise pressure correlation and by sheltering the trailing edge from turbulent structures with the shear layer they create.
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    Broadband Acoustic Liner Optimization Study Using Novel Poro-elastic Materials
    Mitchell, Kelsey Ryan (Virginia Tech, 2015-06-16)
    With the continual challenges associated with reducing aircraft engine noise, there is need for acoustic liner configurations that target broadband performance. This thesis experimentally and analytically investigates passive noise control methods to improve broadband frequency attenuation through various acoustic liner designs. The inclusion of acoustic metamaterials within these liners is examined and optimized. The metamaterials studied consist of resonant and non-resonant materials which include porous foams, microperforated plates (MPP), and embedded aluminum masses. Through finite element analysis, the understanding of the physics behind acoustics as well as aeroacoustics inspire their design. Sensitivity studies on the overall liner shape, facesheet properties, poro-elastic material properties, MPP's, as well as size and placement of embedded masses assist in successfully achieving broadband attenuation. Within the finite element study, an optimization tool will provide additional assistance in quantifying critical system parameters within the designs by minimizing the sum of the transmitted sound intensity over the design frequency bandwidth and hence maximizing attenuation. Broadband frequency absorption and attenuation is successfully achieved within the frequency range of 400-2600 Hz through the design of a varying depth optimized acoustic liner as well as a metamaterial-inspired liner.
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    Characterization of Collisional Shock Structures Induced by the Stagnation of Railgun-driven Multi-ion-species Plasma-jets
    Schneider, Maximilian Kurt (Virginia Tech, 2020-01-22)
    The study of shock-waves in supersonic plasma jets is essential to understanding the complex dynamics involved in many physical systems. Specifically, ion-species separation caused by a shock wave propagating through a plasma is an important but not yet well understood phenomenon. In inertial confinement fusion implosions, a shock wave precedes the rapid compression of a fuel pellet to ignition conditions that theory and computational studies suggest may be separating the fuel and reducing the neutron yield. In astrophysics, the shock wave produced when a supernovae explodes has been shown to have an effect on nucleosynthesis as a result of shock heating. In both these cases the time and length scales make them difficult to study experimentally, but experiments on more reasonable scales can shed light on these phenomena. This body of work provides the basis for doing just that. The work begins by describing the development of a small, linear, plasma-armature railgun designed to accelerate plasma jets in vacuum to high-Mach-number. This is followed by discussion of an experimental campaign to establish a plasma parameter space for the jets, in order to predict how effectively the accelerator can be used to study centimeter-scale shock structures in jet collisions. The final section presents an experimental campaign in which jet collisions are induced, and the resultant structures that appear during the collision are diagnosed to assess how conducive the experiment is to the future study of shock-wave induced species separation in laboratory plasmas. This work is a foundation for future experimental studies of ion-separation mechanisms in a multi-ion-species plasma. This research was supported in part by the National Science Foundation under grant number PHY-1903442.
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    Comparing Turbulent Dispersion Models for RANS Simulations of Particle-Laden Flows
    Stoll, Florian Lucas Julian (Virginia Tech, 2024-06-04)
    The ingestion of sand-particles into turbomachinery decreases their longevity and perfor- mance and can even lead to failure. To address these problems, studying particle-laden flows is of high interest in the field. Due to their low computational cost, RANS simulations remain the preferred method in the design phase of engineering solutions. The reduction in computational cost stems from the fact that RANS simulations neglect velocity fluctuations and solve for the time averaged velocity field. This leads to non-physical results since these velocity fluctuations affect the particle trajectories. To improve the accuracy, the simula- tions of the particles are adapted with particle dispersion models that calculate the velocity fluctuations. This work investigates the dispersion of sand particles due to different types of particle dispersion models. A converging pipe with subsequent impact plate is used for this study. Spherical sand-particles ranging in size from 5 to 100 microns in diameter are injected against the main fluid flow into the pipe. The commercial CFD software Ansys Fluent is used and the RANS simulations are run with the k-omega SST turbulence model. Variants of both the Discrete Random Walk (DRW) and Continuous Random Walk (CRW) dispersion models are looked at. Tracer particles stayed close to the center axis inside the pipe and showed the largest dispersion through the models. The dispersion was higher for the CRW compared to the DRW model for all particle sizes. Inertial particles reached the inner walls of the pipe and showed a reduced effect by the dispersion models. The dispersion for larger particles mainly depends on the particle-wall interactions.
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    A Comprehensive Three-Dimensional Analysis of the Wake Dynamics in Complex Turning Vanes
    Hayden, Andrew Phillip (Virginia Tech, 2023-12-20)
    A comprehensive computational and experimental analysis has been conducted to characterize the flow dynamics and periodic structures formed in the wake of complex turning vanes. The vane packs were designed by the StreamVane swirl distortion generator technology, a design system that can efficiently reproduce swirl distortion for compressor rig and full turbofan engine testing. StreamVanes consist of an array of turning vanes that commonly contain variations in turning angle along their span, a nonaxisymmetric profile about the centerline, and vane-to-vane intersections or junctions to accurately generate the desired distortion. In this study, vane packs are considered complex if they contain two out of three of these features, a combination seen in other turbomachinery components outside of StreamVane design. Similar to all stator vanes or rotor blades, StreamVane vane packs are constructed using a series of cross-sectional airfoil profiles with blunt trailing edges and finite thicknesses. This, in turn, introduces periodic vortex structures in the wake, commonly known as trailing edge vortex shedding. To fully understand how the dynamics and coherent wake formations within vortex shedding impact both the flow distortion and structural durability of StreamVanes, it is first necessary to characterize the corresponding wakes in three dimensions. The current study provides an in-depth analysis to predict and measure the trailing edge vortex development using high-fidelity computational fluid dynamics and stereoscopic time-resolved particle image velocimetry experiments. Two testcase StreamVane geometries were specifically designed with complex features to evaluate their influence on the dynamics and coherence of the respective vane wakes. Fully three-dimensional, unsteady computational fluid dynamics simulations were performed using a Reynolds-Averaged Navier-Stokes solver coupled with a standard two-equation turbulence model and a hybrid, scale-resolving turbulence model. Both models predicted large-scale wake frequencies within 1—14% of experiment, with a mean difference of less than 3.2%. These comparisons indicated that lower fidelity simulations were capable of accurately capturing such flows for complex vane packs. Additionally, structural and modal analyses were conducted using finite element models to determine the correlations between dominant structural modes and dominant wake (flow) modes. The simulations predicted that vortex shedding modes generally contained frequencies 300% larger than dominant structural modes, and therefore, vortex induced vibrations were unlikely to occur. Lastly, mode decomposition methods were applied to the experimental results to extract energy ratios and reveal dynamic content across high-order wake modes. The vortex shedding modes generated more than 80% of the total wake energy for both complex vane packs, and dynamic decomposition methods revealed unique structures within the vane junction wake. In all analyses, comparisons were made between different vane parameters, such as trailing edge thickness and turning angle, where it was found that trailing edge thickness was the dominant vortex shedding parameter. The motivation, methodology, and results of the following research is presented to better understand the wake interactions, computational predictive capabilities, and structural dynamics associated with vortex shedding from complex vane packs. Although the results directly relate to StreamVane distortion generator technology, the qualitative and quantitative comparisons between the selected methods, geometry parameters, and flow conditions can be extrapolated to modern turbomachinery components in general. Therefore, this dissertation aims to benefit distortion generator and turbomachinery designers by providing insight into the underlying physics and overall modeling techniques of the wake dynamics in highly three-dimensional, complex components.
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    Compressible Flow Characterization Using Non-Intrusive Acoustic Measurements
    Otero Jr, Raul (Virginia Tech, 2017-10-10)
    Non-intrusive acoustic instruments that measure fluid velocity and temperature have been restricted to low subsonic Mach number applications due to increased complexities associated with acoustic refraction, low signal-to-noise ratios, and a limited range of practical applications. In the current work, the use of acoustics for non-intrusive flow monitoring in compressible flows is explored and a novel sonic anemometry and thermometry (SAT) technique is developed. Using multiple arrangements of SAT equipment, a compressible acoustic tomography technique was also developed to resolve flow non-uniformities. Three validation experiments were used to investigate the novel SAT technique performance, and a fourth validation experiment was used to explore compressible flow tomography capabilities. In the first experiment, an unheated jet was used to verify that the acoustic technique could measure fluid velocities in high subsonic Mach number flows. The application demonstrated velocity root mean square (RMS) errors of 9 m/s in unheated jet flows up to Mach 0.83. Next, a heated jet facility was used to assess the impact of fluid temperature on measurement accuracy. Using jet Mach numbers up to 0.7 and total temperatures up to 700 K, RMS velocity and static temperature errors up to 8.5 m/s (2.4% of maximum jet velocity) and 23.3 K (3.3% of total temperature) were observed. Finally, the acoustic technique was implemented at the exhaust of a JT15D-1A turbofan engine to investigate technique sensitivity to bypass engine conditions. A mass flow rate and thrust estimation approach was developed and RMS errors of 1.1 kg/s and 200 N were observed in conditions up to an exhaust Mach number of 0.48. Since modern acoustic tomography techniques require an incompressible flow assumption for velocity detection, advancements were made to extend acoustic tomography methods to compressible flow scenarios for the final experiment. The approach was tested in the heated jet operating at Mach 0.48 and 0.72 (total temperature of 675 K, approximately 2.25 times the ambient) and numerical simulations were used to identify technique sensitivity to input variables and system design. This research marks the first time an acoustic method has been used to estimate compressible flow velocities and temperatures.
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    Computational Analysis of Transient Unstart/Restart Characteristics in a Variable Geometry, High-Speed Inlet
    Reardon, Jonathan Paul (Virginia Tech, 2019-11-26)
    This work seeks to analyze the transient characteristics of a high-speed inlet with a variable-geometry, rotating cowl. The inlet analyzed is a mixed compression inlet with a compression ramp, sidewalls and a rotating cowl. The analysis is conducted at nominally Mach 4.0 wind tunnel conditions. Advanced Computational Fluid Dynamics techniques such as transient solutions to the Unsteady Reynolds-averaged Navier-Stokes equations and relative mesh motion are used to predict and investigate the unstart and restart processes of the inlet as well as the associated hysteresis. Good agreement in the quasi-steady limit with a traditional analysis approach was obtained. However, the new model allows for more detailed, time-accurate information regarding the fully transient features of the unstart, restart, and hysteresis to be obtained that could not be captured by the traditional, quasi-steady analysis. It is found that the development of separated flow regions at the shock impingement points as well as in the corner regions play a principal role in the unstart process of the inlet. Also, the hysteresis that exists when the inlet progresses from the unstarted to restarted condition is captured by the time-accurate computations. In this case, the hysteresis manifests itself as a requirement of a much smaller cowl angle to restart the inlet than was required to unstart it. This process is shown to be driven primarily by the viscous, separated flow that sets up ahead of the inlet when it is unstarted. In addition, the effect of cowl rotation rate is assessed and is generally found to be small; however, definite trends are observed. Finally, a rigorous assessment of the computational errors and uncertainties of the Variable-Cowl Model indicated that Computation Fluid Dynamics is a valid tool for analyzing the transient response of a high-speed inlet in the presence of unstart, restart and hysteresis phenomena. The current work thus extends the state of knowledge of inlet unstart and restart to include transient computations of contraction ratio unstart/restart in a variable-geometry inlet.