Sizing and characterization of carbon fibers with aqueous water-dispersible polymeric interphases
Broyles, Norman S
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Composite durability can be influenced by varying the properties of the fiber/matrix interphase region. One method to modifY the properties of this interphase is through the application of a sizing to the carbon fiber. Recent work at Virginia Tech has shown that polymer-modified interphases can lead to increases by as much as two orders of magnitude in notched fatigue lifetime. In the present work, an apparatus was constructed to uniformly coat carbon fiber tow with water-soluble and dispersible polymers. Few such devices have been developed for use in academic settings because of the processing complexities presented by the aqueous coating system. Due to the high surface tensions of the aqueous solutions, fiber clumping and heterogeneous sizing deposition were major bottlenecks. Our novel process utilizes high tensions, high spreading, and low line speeds to accomplish the sizing step. Each processing independent variable can be continuously monitored and controlled which allowed for statistical correlation to the sizing level and uniformity. The sizing process was shown to satisfy three criteria for quality.
- Masters Theses