Preliminary design and integration procedures for gas turbine intercoolers on naval combatants

The methodology used in analyzing the feasibility of installing direct and indirect intercooling systems on naval gas turbines is presented. The indirect system is comprised of two types of heat exchangers; an air to ethylene glycol, plate fin heat exchanger, and an ethylene glycol to seawater shell and tube heat exchanger. The direct system utilizes an air to seawater shell and tube heat exchanger. The analysis requires, as input, air mass flow rates, compressor efficiencies and pressure ratios. The output, based on given environmental constraints and an assumed overall intercooler effectiveness, provides mass flow rates of seawater and ethylene glycol, heat exchanger effectiveness and size, intermediate fluid temperatures, and air and seawater outlet temperatures. The output provides preliminary data for specific heat exchanger design and pump and piping selections.