Application of Optical Detection Methods for Top-of-Rail (TOR) Lubricity Evaluation on a Moving Platform for Revenue Service Track

This research serves to evaluate the ability of optical detection techniques to ascertain the lubricity of revenue service track from a moving platform for railroad applications. A literature review is presented that covers the rail vehicle dynamics that drive the need of Top-of-Rail lubrication and directly affect the manner in which the Top-of-Rail Friction Modifiers (TORFM) and flange grease both spread down rail and eventually wear away. This literature review also highlights previous research in the field of rail lubrication and the benefits that rail lubricants, specifically TORFM, provide for the railroads. Finally, the literature review covers the governing optical principals inherent to the synchronous spot radiometer that has been developed for use in the research as a gloss ratio instrument and also addresses the drawbacks and challenges inherent to applying this type of instrument in the railroad industry.

The research then overviews previous rail lubricity sensors developed by the Railway Technologies Laboratory (RTL) at Virginia Tech and the lessons learned from their application. The preceding field testing conducting with a modified second generation rail lubricity sensor and a rail push car is briefly summarized with emphasis on the drawbacks and issues that were used to develop the third generation sensor used for this research. The development of the third generation sensor is covered, including the issues that it attempts to solve from its predecessor and the governing optical principals that govern the operation of the sensor. The laboratory evaluations conducting to commission the sensor are also covered in preparation for deploying the new third generation sensor in medium speed, medium distance revenue service testing. This includes a shakedown run on a siding in Riverside, VA prior to conducting mainline in-service testing.

Finally, this research thesis covers the in-service testing on revenue track conducted with the new third generation rail lubricity sensor and the accompanying remote-controlled (RC) rail cart. The two components, when combined, create a Lubricity Assessment System which is capable of being operated at speeds upwards of 10 mph remotely from a follow hy-rail truck. The data collected from this field test is analyzed for the lubricity assessments that are able to be drawn from this initial phase of field service testing. The conclusions from this testing affirm the ability of optical methods to determine and evaluate Top-of-Rail (TOR) lubricity from a moving platform. Specifically, the new sensor is able to identify several local phenomena that demonstrate the high potential for errant evaluation of rail lubricity evaluation from spot check based methods that are solved by evaluating the track in a continuous, moving fashion. Based on the continuous moving data collected for this test, several new signal traits such as the spatial frequency (wavenumber) associated with the passing freight cart wheels in the lubricity signal and the phantom applicator effect of transient lubricity conditions at the entrances and exits of curves can be detected and investigated. The success of this research indicates the continued evaluation of lubricity signals from a moving platform is warranted and suggests the potential for introducing one of these systems to various track metrology cars deployed throughout the United States railroads.