Design and Testing of a Bubble Generator for Molten Salt Surrogate Fluid

This study explores the design, testing, and modeling of a bubble injector intended for use in studying bubble dynamics in molten salt reactors using a room temperature surrogate fluid by matching the Reynolds number, Eötvös number, and Morton number defined by the properties of the helium bubbles in the pump bowl of the Molten Salt Reactor Experiment (MSRE). The injector, constructed from polydimethylsiloxane (PDMS) and acrylic, was tested to generate bubbles within a precise size range suitable for simulating conditions in molten salt reactors. Experimental data showed that the equivalent bubble diameter is directly proportional to gas flow rate and inversely proportional to liquid flow rate, with clear trends emerging when data were subdivided into constant flow rate plots. The study applied and adapted the bubble size control model proposed by Lu et al. (2014), revealing limitations in existing models under modified conditions such as an elongated two-phase channel. A novel model was developed to better predict bubble size, incorporating dependencies on both flow rate ratios and the capillary number of the microchannels. The injector's design facilitates convenient modifications in channel geometry to achieve target bubble sizes, and future improvements in pressure monitoring and imaging are recommended. This work contributes to the advancement of microfluidic bubble injection technology.