Characterization of the wood/isocyanate bondline

Abstract

Polymeric diphenylmethane diisocyanate, pMDI, is a wood adhesive that provides excellent composite board properties. Much is unknown about the specific mechanism of pMDI/wood adhesion under conditions that are typical of wood gluing operations. The present research describes the use of ¹⁵N cross-polarization, magic-angle spinning (CP/MAS) NMR as a technique for probing the cure chemistry and bondline morphology of pMDI-bonded wood composites.

A 99% ¹⁵N-enriched pMDI resin with desirable adhesive properties was synthesized. A series of model cellulose/¹⁵N-pMDI composites, cured as a function of cellulose precure moisture content, were tested prior to solid wood composites in order to test the feasibility of this technique. Solid wood/¹⁵N-pMDI composites were then cured as a function of wood precure moisture content, cure temperature, and cure time.

The ¹⁵N CP/MAS NMR spectra clearly show the dominance of the isocyanate/water reaction on the cure chemistry of all composites tested, both cellulose and solid wood. Four prominent resonances are observed in each spectrum: residual isocyanate, polyurea, and the amide and imide nitrogens of biuret type structures. Different trends in the relative intensities of these resonances are observed as a function of the press variables. Significant amounts of urethane formation are not detected; however, low amounts could be obscured by signal overlap.

Relaxation studies using variable contact time experiments were complicated by excessively long cross-polarization rates for nonprotonated nitrogens. However, experiments using variable spin lock times prior to fixed contact periods indicate that the cured resin in these composites is probably a homogeneous continuum.

The utility of ¹⁵N CP/MAS NMR for elucidating fine structural and morphological information from complex isocyanate-cured wood composites is clearly demonstrated.