Liquid Metal-Vitrimer Conductive Composite for Recyclable and Resilient Electronics

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2025-06-01

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Wiley-VCH

Abstract

Electronic devices are ubiquitous in modern society, yet their poor recycling rates contribute to substantial economic losses and worsening environmental impacts from electronic waste (E-waste) disposal. Here, recyclable and healable electronics are reported through a vitrimer-liquid metal (LM) microdroplet composite. These electrically conductive, yet plastic-like composites display mechanical qualities of rigid thermosets and recyclability through a dynamic covalent polymer network. The composite exhibits a high glass transition temperature, good solvent resistance, high electrical conductivity, and recyclability. The vitrimer synthesis proceeds without the need for a catalyst or a high curing temperature, which enables facile fabrication of the composite materials. The as-synthesized vitrimer exhibits a fast relaxation time with reconfigurability and shape memory. The electrically conductive composite exhibits high electrical conductivity with LM volume loading as low as 5 vol.%. This enables the fabrication of fully vitrimer-based circuit boards consisting of sensors and indicator LEDs integrated with LM-vitrimer conductive wiring. Electrical self-healing and thermally triggered material healing are further demonstrated with the composites. The vitrimer and LM-composite provide a pathway toward fully recyclable, mechanically robust, and reconfigurable electronics, thus advancing the field of electronic materials.

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