Browsing by Author "Alexander, William Nathan"
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- Aerodynamic and Aeroacoustic Analysis of Low Reynolds Number Propellers Using Higher-Order RANS Transition Turbulence ModelingPisharoti, Naina (Virginia Tech, 2024-06-05)The advent of advanced vehicle concepts involving Urban Air Mobility (UAM) and small Unmanned Aerial Systems (sUAS) has brought about a new class of rotorcraft technology which operate predominantly in low-Reynolds ($Re$) number regimes. In such regimes, the flow experiences complex boundary layer phenomena like laminar separation, flow transition and reattachment. These effects are known to greatly alter the flow at and near the rotor wall, influencing its aerodynamic performance as well as the noise generated. Capturing these effects in our computational models is necessary to further our understanding of rotor aerodynamics and acoustics. The current study has introduced a novel RANS transition turbulence model, SSG/LRR-$\omega$-$\gamma$, that is capable of modeling different modes of transition involving natural, bypass, separation-induced and crossflow transition. The model framework uses a Reynolds stress transport model, SSG/LRR-$\omega$, as the base turbulence formulation and is coupled with Menter's $\gamma$ transition model. It was validated using a number of canonical cases that exhibited different transition mechanisms and the model performed equivalently or better than existing state-of-the-art transition models. It is worthy to note that the proposed model was able to perform well in three-dimensional flows, demonstrated using the case of a prolate spheroid. This underscores the capability of Reynolds stress models to accurately capture complex flow curvatures, improving upon the capabilities of linear eddy viscosity models. The transition model, integrated into OpenFOAM, was then employed to analyze two different UAV propellers. The rotor flow was examined using a URANS simulation with an overset grid. The objective was twofold: firstly, to validate the predictions generated by the proposed model for low-Reynolds number (low-$Re$) rotors, and secondly, to evaluate its effectiveness across a range of operating conditions. Comparisons were drawn against established fully turbulent and transition models. The analysis showed that transition models in general tended to be consistent in their predictions and less sensitive to changing operating conditions when compared to fully turbulent models. They also demonstrated the ability to accurately predict the mechanisms leading to separation and transition. Further, the proposed transition model demonstrated superior capability in capturing detailed flow features, particularly in the wake, compared to other fully turbulent and transition models, which is attributed to its Galilean invariant framework. To leverage the boundary layer information obtained from the proposed model, a semi-empirical broadband noise prediction method was implemented. This method utilized boundary layer data predicted by URANS simulations to estimate blade self-noise. An evaluation of the fully turbulent $k$-$\omega$ SST model and the proposed transition model revealed that both exhibited reasonable accuracy at lower rotor advance ratios. However, the transition model performed better at higher advance ratios. It was also observed that CFD-based approaches provided superior prediction accuracy compared to lower-fidelity aerodynamic models in the context of blade self-noise prediction Finally, the proposed aerodynamic and acoustic computational framework was applied to a design case study of swept propellers to understand the advantages of blade sweep on rotor aerodynamics and noise. A qualitative analysis of the flow suggested that the swept rotor exhibited lower levels of blade wake interaction compared to the unswept geometry, in line with the experimental observations.
- Anomaly Detection in Aeroacoustic Wind Tunnel ExperimentsDefreitas, Aaron Chad (Virginia Tech, 2021-10-27)Wind tunnel experiments often employ a wide variety and large number of sensor systems. Anomalous measurements occurring without the knowledge of the researcher can be devastating to the success of costly experiments; therefore, anomaly detection is of great interest to the wind tunnel community. Currently, anomaly detection in wind tunnel data is a manual procedure. A researcher will analyze the quality of measurements, such as monitoring for pressure measurements outside of an expected range or additional variability in a time averaged quantity. More commonly, the raw data must be fully processed to obtain near-final results during the experiment for an effective review. Rapid anomaly detection methods are desired to ensure the quality of a measurement and reduce the load on the researcher. While there are many effective methodologies for anomaly detection used throughout the wider engineering research community, they have not been demonstrated in wind tunnel experiments. Wind tunnel experimentation is unique in the sense that many repeat measurements are not typical. Typically, this will only occur if an anomaly has been identified. Since most anomaly detection methodologies rely on well-resolved knowledge of a measurement to uncover the expected uncertainties, they can be difficult to apply in the wind tunnel setting. First, the analysis will focus on pressure measurements around an airfoil and its wake. Principal component analysis (PCA) will be used to build a measurement expectation by linear estimation. A covariance matrix will be constructed from experimental data to be used in the PCA-scheme. This covariance matrix represents both the strong deterministic relations dependent on experimental configuration as well as random uncertainty. Through principles of ideal flow, a method to normalize geometrical changes to improve measurement expectations will be demonstrated. Measurements from a microphone array, another common system employed in aeroacoustic wind tunnels, will be analyzed similarly through evaluation of the cross-spectral matrix of microphone data, with minimal repeat measurements. A spectral projection method will be proposed that identifies unexpected acoustic source distributions. Analysis of good and anomalous measurements show this methodology is effective. Finally, machine learning technique will be investigated for an experimental situation where repeat measurements of a known event are readily available. A convolutional neural network for feature detection will be shown in the context of audio detection. This dissertation presents techniques for anomaly detection in sensor systems commonly used in wind tunnel experiments. The presented work suggests that these anomaly identification techniques can be easily introduced into aeroacoustic experiment methodology, minimizing tunnel down time, and reducing cost.
- Automation and Expert System Framework for Coupled Shell-Solid Finite Element Modeling of Complex StructuresPalwankar, Manasi Prafulla (Virginia Tech, 2022-03-25)Finite Element (FE) analysis is a powerful numerical technique widely utilized to simulate the real-world response of complex engineering structures. With the advancements in adaptive optimization frameworks, multi-fidelity (coupled shell-solid) FE models are increasingly sought during the early design stages where a large design space is being explored. This is because multi-fidelity models have the potential to provide accurate solutions at a much lower computational cost. However, the time and effort required to create accurate and optimal multi-fidelity models with acceptable meshes for highly complex structures is still significant and is a major bottleneck in the FE modeling process. Additionally, there is a significant level of subjectivity involved in the decision-making about the multi-fidelity element topology due to a high dependence on the analyst's experience and expertise, which often leads to disagreements between analysts regarding the optimal modeling approach and heavy losses due to schedule delays. Moreover, this analyst-to-analyst variability can also result in significantly different final engineering designs. Thus, there is a greater need to accelerate the FE modeling process by automating the development of robust and adaptable multi-fidelity models as well as eliminating the subjectivity and art involved in the development of multi-fidelity models. This dissertation presents techniques and frameworks for accelerating the finite element modeling process of multi-fidelity models. A framework for the automated development of multi-fidelity models with adaptable 2-D/3-D topology using the parameterized full-fidelity and structural fidelity models is presented. Additionally, issues related to the automated meshing of highly complex assemblies is discussed and a strategic volume decomposition technique blueprint is proposed for achieving robust hexahedral meshes in complicated assembly models. A comparison of the full-solid, full-shell, and different multi-fidelity models of a highly complex stiffened thin-walled pressure vessel under external and internal tank pressure is presented. Results reveal that automation of multi-fidelity model generation in an integrated fashion including the geometry creation, meshing and post-processing can result in considerable reduction in cost and efforts. Secondly, the issue of analyst-to-analyst variability is addressed using a Decision Tree (DT) based Fuzzy Inference System (FIS) for recommending optimal 2D-3D element topology for a multi-fidelity model. Specifically, the FIS takes the structural geometry and desired accuracy as inputs (for a range of load cases) and infers the optimal 2D-3D topology distribution. Once developed, the FIS can provide real-time optimal choices along with interpretability that provides confidence to the analyst regarding the modeling choices. The proposed techniques and frameworks can be generalized to more complex problems including non-linear finite element models and as well as adaptable mesh generation schemes.
- Bio-Inspired Control of Roughness and Trailing Edge NoiseClark, Ian Andrew (Virginia Tech, 2017-04-27)Noise from fluid flow over rough surfaces is an important consideration in the design and performance of certain vehicles with high surface-area-to-perimeter ratios. A new method of noise control based on the anatomy of owls is developed and consists of fabric or fibrous canopies suspended above the surface. The method is tested experimentally and is found to reduce the total far-field noise emitted by the surface. The treatment also is found to reduce the magnitude of pressure fluctuations felt by the underlying surface by up to three orders of magnitude. Experimental investigations into the effects of geometric parameters of the canopies lead to an optimized design which maximizes noise reduction. The results obtained during the canopy experiment inspired a separate new device for the reduction of trailing edge noise. This type of noise is generated by flow past the wing of an aircraft or the blades of a wind turbine, and is a source of annoyance for those in surrounding communities. The newly developed treatment consists of small fins, or "finlets," placed near the trailing edge of an airfoil. The treatment is tested experimentally at near-full-scale conditions and is found to reduce the magnitude of far-field noise by up to 10 dB. Geometric parameters of the finlets are tested to determine the optimal size and spacing of the finlets to maximize noise reduction. Follow-up computational and experimental studies reveal the fluid mechanics behind the noise reduction by showing that the finlets produce a velocity deficit in the flow near the trailing edge and limit the magnitude and spanwise correlation lengthscale of turbulence near the trailing edge, factors which determine the magnitude of far-field noise. In a final experiment, the finlets are applied to a marine propeller and are found to reduce not only trailing edge noise, but also noise caused by the bluntness of the trailing edge. The results of this experiment show the potential usefulness of finlets to reduce noise from rotating systems, such as fans or propellers, as well as from structures which feature blunt trailing edges.
- Bio-Inspired Trailing Edge Noise ControlClark, Ian; Alexander, William Nathan; Devenport, William J.; Glegg, Stewart; Jaworski, Justin; Peake, Nigel; Daly, Conor (Virginia Tech, 2015-06)Trailing edge noise remains a primary limiting factor in the widespread implementation of wind turbines, particularly near populated areas. Noise regulations commonly require acoustic de-rating of existing turbines, leading to reduced output and revenue. This presentation will describe an experimental study aimed at trailing edge noise control inspired by the unique features found on the wings of owls that use acoustic stealth while hunting prey. One of these features is a thin layer of fine hairs which grow from the exposed surfaces of the flight feathers. These hairs have been investigated and found to form a sort of canopy suspended above the surface of the owl's feathers. Previous wall-jet tunnel measurements have shown that high open-area canopies of similar characteristics can reduce surface pressure fluctuations on the underlying surface by as much as 30dB, and significantly attenuate roughness noise generated by that surface. In the present work, treatments designed to replicate the effects of the canopy in a form suitable for application to an airfoil have been designed and tested in the Virginia Tech Stability Wind Tunnel. Over 20 variants of these designs have been tested by performing aeroacoustic wind tunnel measurements on a tripped DU96-W180 airfoil at chord Reynolds numbers up to 3 million. Exact details of the treatments are not given here since they are the subject of a current patent application, but the treatments will be described during the presentation. Variations include treatment thickness, density, length, position relative to the trailing edge and the effectiveness of treating only one side of the trailing edge. The treatments were placed over the center-half span of the airfoil in the trailing edge region. Measurements included far-field acoustic data from a 117-microphone phased array and mean surface pressure data from 80 pressure taps distributed over the airfoil profile. For some conditions a rake of Pitot and static probes was used to measure profiles through the airfoil wakes and infer the drag using a momentum balance approach. Compared to the unmodified airfoil the treatments were found to be quite effective. Acoustic beamform maps and integrated spectra show up to 10dB of broadband attenuation of trailing edge noise in the vicinity of the treatment. The majority of the noise attenuation was observed in the frequency range above 1500Hz, but measurements below this frequency are inconclusive because of the large spot size of the phased array at these frequencies. The treatment remains effective throughout a wide parameter range and is not highly dependent on a particular geometry, but there appears to be strong potential for optimization. Treatments were found to be effective over an angle of attack range that extends over 10 degrees from zero lift. Compared to the unmodified airfoil, no additional noise was measured from the treated airfoil past this 10 degree range. The mean surface pressure data revealed that the presence of the treatment had little impact on the lift characteristics of the airfoil model. Drag rake results showed a small increase in drag proportional to the increase in wetted area resulting from the addition of the treatment to the unmodified airfoil.
- Bio-Inspired Trailing Edge Noise Control: Acoustic and Flow MeasurementsMillican, Anthony J. (Virginia Tech, 2017-05-09)Trailing edge noise control is an important problem associated mainly with wind turbines. As turbulence in the air flows over a wind turbine blade, it impacts the trailing edge and scatters, producing noise. Traditional methods of noise control involve modifying the physical trailing edge, or the scattering efficiency. Recently, inspired by the downy covering of owl feathers, researchers developed treatments that can be applied to the trailing edge to significantly reduce trailing edge noise. It was hypothesized that the noise reduction was due to manipulating the incoming turbulence, rather than the physical trailing edge itself, representing a new method of noise control. However, only acoustic measurements were reported, meaning the associated flow physics were still unknown. This thesis describes a comprehensive wall jet experiment to measure the flow effects near the bio-inspired treatments, termed “finlets” and “rails,” and relate those flow effects to the noise reduction. This was done using far-field microphones, a single hot-wire probe, and surface pressure fluctuation microphones. The far-field noise results showed that each treatment successfully reduced the noise, by up to 7 dB in some cases. The surface pressure measurements showed that the spanwise coherence was slightly reduced when the treatments were applied to the trailing edge. The velocity measurements clearly established the presence of a shear layer near the top of the treatments. As a whole, the dataset led to the shear-sheltering hypothesis: the bio-inspired treatments are effective based on reducing the spanwise pressure correlation and by sheltering the trailing edge from turbulent structures with the shear layer they create.
- Design and Analysis of a Deterministic Disturbance GeneratorPalanganda, Shaheen Thimmaiah (Virginia Tech, 2023-08-30)This thesis introduces the Deterministic Disturbance Generator (DDG) and its development process. The DDG performs two motions and five pitch rates. The flap motion, which rotates the airfoil from 0◦ to 20◦ and back, and the ramp motion, which rotates it from 0◦ to 20◦ with a dwell of 1s before returning to 0◦. To determine the angle of attack, a Matlab function converted thrust rod displacement into the assumed angle, validated against true angle of attack measurements on the DDG. Mean angular displacements were plotted, and standard deviations of the 95% confidence intervals were calculated within ±1.3◦ for all motions. The mechanical force on the actuator was computed to be 77N. Aerodynamic forces on the DDG were determined to be 15N and 19N for flap and ramp motions respectively. The total force on the system did not exceed 100N in any case, staying below the peak force capacity, while acceleration reached its limit. Flow velocimetry in the Virginia Tech Stability Wind Tunnel (VTSWT) employed a time-resolved Particle Image Velocimetry (PIV) to study the effects of 20◦ flap and ramp motions, with mean actuation times of 63ms and 37ms. Flap motion showed a significant deficit in mean streamwise velocities, and the ramp motion exhibited similar behavior until its dwell position, generating a large wake region due to airfoil stall after its peak. Comparison of data from the Goodwin Hall Subsonic Tunnel (GHST) with VTSWT data for overlapping domains revealed similar flow field features when normalized based on the boundary layer velocity (43mm plane from wall) of the latter. Considering actuation time differences, the freestream normalized GHST data was combined with VTSWT data. The cohesive PIV domain offered a broader perspective on the missing flow features.
- Design and Development of a Hydrophone Array for an Autonomous Underwater Vehicle Capable of Real-Time Detection and Tracking of Surface VesselsChaphalkar, Aakash Santosh (Virginia Tech, 2024-02-14)Passive acoustic systems composed of hydrophone array have been shown useful for underwater acoustic source detection and tracking. The work presented here demonstrates use of a passive acoustic system for an Autonomous Underwater Vehicle (AUV) composed of a 2D hydrophone array along with a post processing algorithm for real time detection and tracking of surface vessels. Important design decisions for development of the hydrophone array are taken based on different factors such as the frequency range of broadband surface vessel noise, review of literature, financial as well as structural constraints of the AUV. The post-processing algorithm, developed using a phased array principle called acoustic beamforming, outputs real-time heading angles of the target surface vessels. Initial measurements conducted at Claytor Lake with the developed passive acoustic system to locate a white noise acoustic source showed better performance with functional beamforming technique among others. Various hydrophone array configurations are tested during these measurements to determine the optimal hydrophone placement. Furthermore, field tests are conducted at Norfolk Bay area to assess the performance of the developed system to real time detect and track surface vessels of different sizes in mission relevant environment. Cross-spectral matrix subtraction approach to subtract AUV's self noise is investigated to improve signal range and thus the detection range of these different surface vessels. This approach showed improvement in detection range of up to 350%. Another set of measurements again at Claytor Lake demonstrates real time detection and tracking of a small boat using an AUV integrated with the developed passive acoustic system operating at different propeller conditions. Results showed that low signal to noise ratio at higher AUV propeller rpm makes the detection and tracking difficult limiting the operating AUV propeller rpm up to 1500. This work also explores custom build hydrophones based on piezoelectric material of different shapes and sized to replace the expensive industry purchased hydrophones to lower the cost of developed system.
- Development of an OpenFOAM Solver for Hydroacoustic Simulations: An Application for Acoustic Fish DeterrenceGeorge, Edwin Subin (Virginia Tech, 2024-03-07)
- Development of an OpenFOAM Solver for Hydroacoustic Simulations: An Application for Acoustic Fish DeterrenceGeorge, Edwin; Palmore, John A., Jr.; Alexander, William Nathan; Politano, Marcela; Smith, David; Woodley, Christa (2023-11-20)
- Direct Assessment and Investigation of Nonlinear and Nonlocal Turbulent Constitutive Relations in Three-Dimensional Boundary Layer FlowGargiulo, Aldo (Virginia Tech, 2023-07-12)Three-dimensional (3D) turbulent boundary layers (TBLs) play a crucial role in determining the aerodynamic properties of most aero-mechanical devices. However, accurately predicting these flows remains a challenge due to the complex nonlinear and nonlocal physics involved, which makes it difficult to develop universally applicable models. This limitation is particularly significant as the industry increasingly relies on simulations to make decisions in high-consequence environments, such as the certification or aircraft, and high-fidelity simulation methods that don't rely on modeling are prohibitively expensive. To address this challenge, it is essential to gain a better understanding of the physics underlying 3D TBLs. This research aims to improve the predictive accuracy of turbulence models in 3D TBLs by examining the impact of model assumptions underpinning turbulent constitutive relations, which are fundamental building blocks of every turbulence model. Specifically, the study focuses on the relevance and necessity of nonlinear and nonlocal model assumptions for accurately predicting 3D TBLs. The study considers the attached 3D boundary layer flow over the textbf{Be}nchmark textbf{V}alidation textbf{E}xperiment for textbf{R}ANS/textbf{L}ES textbf{I}nvestiagtions (BeVERLI) Hill as a test case and corresponding particle image velocimetry data for the investigation. In a first step, the BeVERLI Hill experiment is comprehensively described, and the important characteristics of the flow over the BeVERLI Hill are elucidated, including complex symmetry breaking characteristics of this flow. Reynolds-averaged Navier-Stokes simulations of the case using standard eddy viscosity models are then presented to establish the baseline behavior of local and linear constitutive relations, i.e., the standard Boussinesq approximation. The tested eddy viscosity models fail in the highly accelerated hill top region of the BeVERLI hill and near separation. In a further step, several nonlinear and nonlocal turbulent constitutive relations, including the QCR model, the model by Gatski and Speziale, and the difference-quotient model by Egolf are used as metrics to gauge the impact of nonlinearities and nonlocalities for the modeling of 3D TBLs. It is shown that nonlinear and nonlocal approaches are essential for effective 3D TBL modeling. However, simplified reduced-order models could accurately predict 3D TBLs without high computational costs. A constitutive relation with local second-order nonlinear mean strain relations and simplified nonlocal terms may provide such a minimal model. In a final step, the structure and response of non-equilibrium turbulence to continuous straining are studied to reveal new scaling laws and structural models.
- Directionally Sensitive Sensor Based on Acoustic MetamaterialsBraaten, Erik (Virginia Tech, 2023-08-07)Phased microphone arrays are valuable tools for aeroacoustic measurements that can measure the directivity of multiple acoustic sources. However, when deployed in closed test-section wind tunnels, the acoustics suffer due to intense pressure fluctuations contained in the wall-bound turbulent boundary layer. Furthermore, phased microphone arrays require many sensors distributed over a large aperture to ensure good spatial resolution over a wide frequency range. Microphone arrays of such large count are not always feasible due to constraints in space and cost. This thesis describes an alternative approach for measuring single broadband acoustic sources that uses an acoustic metasurface. The metasurface is comprised of a meandering channel of quarter-wave cavities and an array of equally spaced half-wave open through-cavities. A series of tests were conducted in Virginia Tech's Anechoic Wall-Jet Tunnel where combinations of a wall-bound turbulent jet-flow and a single broadband acoustic source were used to excite the metasurface and produce acoustic surface waves. Measurements of the acoustic surface waves were performed using two methods: a pair of traversing microphones scanning the pressure field along the length of the metasurface 0.25 mm beneath its bottom face, and an array of unequally spaced microphones embedded inside the metasurface. Spectral analysis on the measurements revealed that the inclusion of multiple through-cavities leads to constructive reinforcement of select acoustic surface waves as a function of the acoustic source location. In the case of the embedded microphones, acoustic beamforming was applied in order to extract spatial information. This reinforcement was observed during measurements made with both flow and acoustic excitation, up to Wall-Jet Tunnel nozzle exit speeds of 40 m/s beyond which it was no longer seen. A series of quiescent measurements made with a range of speaker locations constituted a calibration for the metasurface which was used to locate an unknown broadband acoustic source within an The Root-Mean-Square (RMS) error of 1.06 degrees.
- The Impact of Three Dimensional Flow Anisotropy and Transients on Turbulence Ingestion Noise in Open RotorsBanks, Jarrod Thomas (Virginia Tech, 2024-06-27)The effect of flow anisotropy and three dimensional separation on the turbulent structure and radiated turbulence ingestion noise of a rotor in two experimental configurations is studied. The first consists of a non-axisymmetric boundary layer wake ingested by a rotor mounted at the aft of a body of revolution inclined at 5 degree angle of attack. In the second configuration a transient disturbance is generated by an upstream wing body junction pitching from zero to 20 degree angle of attack . This disturbance is convected downstream and ingested into a rotor immersed in a wall boundary layer. In both cases flow velocimetry at the rotor inflow is done and the far field sound is measured. The flow velocimetry in the wake of the inclined body of revolution shows evidence of three dimensional separation and vortex rollup between the lee and body sides. A boundary layer embedded shear layer develops as the turbulent kinetic energy is pulled off the wall by the flow separation and is visible in the port side velocimetry. The turbulent structure of this shear layer and the boundary layer on the lee of the body is visualized using compact eddy structure representation and the modes on the port side are shown to be stretched versions of similar modes seen in an equilibrium, zero pressure gradient boundary layer. The effect these structures had on the radiated sound served to both increase blade to blade correlation and the overall broadband levels of the sound. Measurements of the sound using an acoustic array showed directivity effects that resulted from the location of the embedded shear layer and rollup vortices. Although the vortices likely have some effect on the spectra, most of the noise is dominated by the turbulence ingestion of the embedded shear layer. For the second experimental configuration the transient motion was documented through repeated measurements of the flow field and sound, and an ensemble average of the measurements taken. Overall the flow was unsteady, particularly in the outer region of the boundary layer. The sound radiated was shown to be tonal during the first half of the interaction, where the flow is dominated by a deterministic mean flow change, and attributed to a form of periodic unsteady loading. During the latter half of the disturbance the broadband and overall sound levels increased significantly and are associated with the interaction of the rotor with flow separation over the wing body junction when it reached a critical, 16 degree angle of attack.
- Improved Sailboat Design Process and Tools Using Systems Engineering ApproachZanella, Matthew Robert (Virginia Tech, 2020-05-20)This research provides a detailed and systematic update of the traditional sailboat design process, with specific attention being paid to the tools used for evaluation purposes, and in doing so creates an improved and optimized design process for sailboats. More specifically, this report seeks to modify a systems-engineering approach to the ship design process, in order to properly incorporate modern sailboat evaluation techniques as well as elements of traditional sailboat design while providing analysis of a case study from Virginia Polytechnic Institute and State University's ocean vehicle design class. In considering all intricacies of sailboat design and with applications and gradual improvement in quality of design through the use of multi-objective optimization methods, a new sailboat design process evolves, which initially considers a wide variety of design options and alternatives. Specific attention is paid in this process to the evolution of the ordering and analysis of each segment of the subprocesses, reducing design risk through the use of industry standard assessment procedures and ensuring consistent interaction with the customer. In doing so, an improved and effective design process is established, to be used by future sailboat design teams at Virginia Polytechnic Institute and State University.
- Inhomogeneous, Anisotropic Turbulence Ingestion Noise in Two Open Rotor ConfigurationsHickling, Christopher John (Virginia Tech, 2020-10-20)Two rotor configurations with different non-uniform inflows were studied: a rotor ingesting the wake of an upstream cylinder and a rotor ingesting a thick axially symmetric boundary layer from an upstream centerbody. In both cases, the undisturbed inflow was measured without the rotor present in order to characterize the inflow, in particular to calculate the unsteady upwash velocity distribution at the location of the rotor. In addition, detailed acoustic measurements were completed using a 251-channel large-area microphone array. In all, over 400 conditions covering different advance ratios, angles of yaw, and inflow conditions were measured. Measurements of the sound show that the source has a complex directivity, different from that of a streamwise aligned dipole, due to the inhomogeneous unsteady upwash distribution. In addition, observers at different far field locations will perceive sources from different locations on the rotor disk. The directivity is a function of both the rotor geometry and turbulent inflow. A simplified model of the sound source was developed using these inputs and accurately predicts trends observed in the far field noise. For the cylinder wake ingestion case, on-blade measurements of the flow field show that the wake is drawn to the center of the rotor disk with increasing thrust. This is particularly noticeable if the wake does not strike the center of the rotor disk. The effects of this flow distortion on the far field directivity are well predicted by the model. The effects of yaw to rotate the produced sound field can be inferred from this model as well. A novel beamforming procedure was used to isolate sources across the face of the rotor for the cylinder wake ingestion case for an upstream observer position. This method may be used to isolate different sound sources on a rotor if multiple sources are present or if different regions of the rotor disk need to be isolated. The directivity of a rotor ingesting an axially symmetric boundary layer is far less complex than the ingestion of a two-dimensional cylinder wake, but measurements still show the perceived source location shift with observer location. Overall, the proposed noise modeling technique is an efficient method to predict the directivity of turbulence ingestion noise for inhomogeneous inflows. This can enable quick absolute noise predictions at all far field locations using only a single point measurement or far field noise prediction to establish absolute levels.
- Measurement and Prediction of Rotor Noise Sources for sUAS in Outdoor and Laboratory EnvironmentsWhelchel, Jeremiah Mark (Virginia Tech, 2023-08-30)This work provides an experimental analysis of the acoustic footprint of a hexacopter in hover and low speed forward flight, comparison of aerodynamic performance and noise of eVTOL rotors operating in multiple facilities, and analysis of the noise associated with an outrunner brushless DC motor. Empirical and low-order models are used to predict aerodynamic performance, tonal noise, and broadband noise for isolated eVTOL rotors. In addition, a low noise, swept rotor design was evaluated. The acoustic footprint of a DJI Matrice 600 Pro hexacopter in hover and low speed forward flight was measured in the Virginia Tech Drone Park. The noise radiated by this vehicle was found to be dominated by tonal noise at low frequencies and dominated by broadband noise at high frequencies indicating that both are important when assessing the noise of these aircraft. Three distinct regions were observed in the frequency spectra of the noise. A-weighting measured acoustic spectra highlighted the importance of the mid-frequency broadband noise, in particular. The radiated noise in hover was also found to be similar to the noise of the vehicle during low-speed flyovers. Given this, significantly less complex measurements of an aircraft in hover or those associated with a rotor at static conditions may be used to assess the footprint of an eVTOL aircraft in low speed forward flight. The total vehicle noise was then decomposed by studying the performance and noise of isolated eVTOL rotors in multiple facilities and under different operating conditions. Facility effects on performance and noise were first assessed by experimentally studying two commercially available eVTOL rotors in an enclosed anechoic environment and an open environment. For experimental measurements that were conducted in the anechoic chamber, recirculation effects were shown to increase harmonic amplitudes more than 8 dB. Varying solidity screens were placed in the downstream wake of each rotor to delay the onset of recirculation. Placing the screens in the wake did not produce a noticeable effect on or delay recirculation within the confined testing environment. Measurements of the BPF and higher order harmonics of each rotor were found to be much more consistent in time when testing outdoors in an open-air environment. Amplitudes of these tones were also found to be like that of the spectral levels of the measurements conducted in the anechoic chamber once recirculation had been established. While the tonal levels were much more consistent throughout each measurement in the open-air environment, a significant amount of background noise was present and made characterizing the noise at low frequencies difficult. Environmental factors, mainly windspeed, were also found to impact the noise measurements which also added difficulty in characterizing the noise of the two tested rotors. In indoor facilities, the rotor inflow becomes contaminated due to recirculation shortly after the rotor reaches steady state and spectral levels of tones increased with increasing spectral averaging times. In outdoor environments, the inflow to the rotor disc becomes distorted due to changing wind conditions and turbulence in the atmosphere. Spectral levels of tones in the outdoor environment remained consistent in amplitude but exceeded those of the anechoic chamber significantly. Given this, environmental factors and recirculation were found to both increase the higher order harmonics. To mitigate these facility effects, measurements of force and noise were also conducted for the same two rotors in an anechoic open jet. Additionally, measurements were also conducted for a commercially available rotor along with a newly designed low noise swept rotor. Each of these rotors were tested in the anechoic open jet facility at static conditions and with the tunnel on. These measurements were accompanied with predictions of aerodynamic performance and tonal and broadband self-noise. BEMT was used to predict aerodynamic performance. Tonal noise associated with the rotor blade loading and thickness was predicted using F1A and rotor broadband self-noise was predicted using the model of BPM. The measured noise in this facility along with that from measurements in the anechoic chamber and outdoor environment were separated into tonal and broadband components by applying a phase averaging technique to the measured acoustic pressure time history. These results also show that in the indoor facility that the noise produced at the BPF is dominated by tonal sources, but the higher order harmonics can be attributed to broadband interactions particularly at static conditions. Broadband noise was drastically reduced by driving the tunnel at minimal inflow for the smallest rotor studied (R_tip= 120 mm). For the larger rotors (R_tip≥ 267 mm) broadband noise associated with BWI or TIN were not mitigated at low inflow speeds. Predictions of tonal noise at the BPF were within 3 dB for all observer locations when considering the smallest rotor studied. Predictions of the measured directivity at the BPF for the larger rotors were inaccurate although predictions of thrust agreed with the measured. The largest rotors tested were equal in diameter to that of the open jet inlet. Thus, the limits of the testing facility were exceeded and increased noise was produced as the rotor blades interacted with the shear layer of the open jet. Directivity patterns of each rotor were also found to vary with increasing rotational rate. Overall, these results show that for analyzing the noise at hover conditions, introducing a small amount of inflow may be a good option when trying to understand the tonal noise and allows one to characterize the tonal noise independent of the broadband. However, this was also shown to be heavily dependent on the rotor diameter with regards to the open jet inlet and experimentalist must take this into consideration. While these measurements provide an analysis of the noise in hover and low speed ascent, they do not assess the noise of the vehicle operating in forward flight. In forward flight the rotors are subjected to edgewise flows which have an effect on the radiated noise thus analyzing the noise of these rotors operating at an angle of attack to the incoming flow was assessed. These effects were investigated by experimentally measuring the performance and noise of the smallest rotor studied when operating at a yaw relative to the incoming flow. For increasing yaw at the examined wind tunnel velocities, the measured thrust was found to converge to the value for zero inflow. Contours of SPL as a function of yaw angle for no inflow and an inflow speed of 8 m/s showed spectral levels to be minimal for an in-plane observer from 5×BPF to 30×BPF. The broadband noise was found to increase significantly for increasing yaw angle and tunnel inflow speed. These results show once again that the broadband noise is especially important during forward flight and new methods that consider wake interaction are needed to predict the noise in this flight regime. The rotor geometric parameter of sweep was also assessed from measurements in the anechoic open jet by comparing the aerodynamic performance and noise of a commercially available 762 mm diameter CF30x10.5 T-motor eVTOL rotor to that of an in house designed low noise swept rotor. The addition of sweep was found to reduce noise associated with BWI or TIN as the separated broadband noise was found to be less than that of the commercially available rotor. Comparison of thrust at static conditions and with increasing advance ratios showed both rotors to have similar performance, thus the addition of sweep was effective at reducing noise without sacrificing performance. Lastly, the noise associated with the electric drive system of these aircraft which consists of an ESC and brushless DC motor was analyzed. Acoustic measurements were made with and without an acoustic enclosure installed on a brushless DC motor and was found to be effective at reducing noise associated with the electric motor. The effects of two ESC's as well as their switching rates were also studied. The noise was found to be similar for both ESCs at low frequencies. At high frequencies the measured noise spectrum was found to be different when controlling the motor with different ESC's and a higher switching rate was found to reduce the noise with increasing switching rate although not completely monotonically.
- Noise from a Rotor Ingesting Inhomogeneous TurbulenceWisda, David Martin (Virginia Tech, 2015-06-21)On-blade hot wire anemometry measurements as well as far field sound measurements at several receiving angles have been previously made for a rotor partially embedded in a boundary layer. The inflow distortion effect on the rotor angle of attack distribution was determined directly from the on-blade measurements, and was found to minimally affect the angle of attack at the blade tips and lower the angle attack in the rotor disk plane as the radial location moves towards the hub. A narrow, sharp increase in angle of attack as the rotor blades approached the wall was also observed, indicating blade interaction with flow reversal. The haystacking pattern, or spectral humps that appear at multiples of the blade passage frequency, was studied for a wide range of advance ratios. At high advance ratios, evidence of vortex shedding from the blade trailing edges was observed. For low advance ratios, the haystacks narrowed, became more symmetric and increased in number. A method of determining the average acoustic signature of an eddy passage through a rotor was developed from time delay aligning multiple microphone signals and eddy passages detected using the continuous wavelet transform. It was found that the eddy passage signatures were similar to a cosine wave with a Gaussian window. It was also found that normalized timescales obtained directly from the eddy passage signatures remained somewhat constant with advance ratio, but increases slightly for fixed free stream velocities with increasing rotor RPM. For advance ratios less than 0.6, the eddy passage signatures were dominated by a tonal component due to rotor ingestion of misaligned flow caused by a boundary layer separation at the wall. This indicates that flow reversal known as the Pirouette Effect is interacting with the rotor blades.
- Normalization of Roughness Noise on the Near-Field Wall Pressure SpectrumAlexander, William Nathan (Virginia Tech, 2009-06-05)Roughness noise can be a significant contributor of sound in low Mach number, high Reynolds number flows. Only a small amount of experimental research has been conducted to analyze roughness noise because of its often low energy levels that are hard to isolate even in a laboratory setting. This study details efforts to scale the roughness noise while independently varying roughness size and edge velocity. Measurements were taken in the Virginia Tech Anechoic Wall Jet Facility for stochastic rough surfaces varying from hydrodynamically smooth to fully rough as well as deterministic rough surfaces including 1mm and 3mm hemispheres and a 2D wavy wall. Inner and outer variable normalizations were applied to recorded far field data in an attempt to find specific driving variables of the roughness noise. Also, a newly formulated derivation that attempts to scale the far field sound from a single point wall pressure measurement was used to collapse the far field noise. From the results, the inner and outer variable scalings were unable to collapse the noise generated by all velocities and roughness sizes. The changing spectral shapes of noise generated by rough surfaces with significantly varying wavenumber spectra make it impossible to scale the produced noise using the proposed inner and outer variable scalings. They use only one a single scaling value for the entire frequency range of each spectrum. The analyzed wall pressure normalization, which is inherently frequency dependent, produces a tight collapse within the uncertainty of the measurements for all rough surfaces studied except the larger hemispherical roughness which had individual elements that dominated the surrounding region of the wall pressure microphone. This indicates that the roughness generated noise is directly proportional to the wall pressure spectrum. The collapsed data displayed a slope of Ï ^2, the expected dipole efficiency factor. This is the clearest confirmation to date that the roughness noise source is of a dipole nature.
- Particle Sensing in Gas Turbine Inlets Using Optical Measurements and Machine LearningMoon, Chi Young (Virginia Tech, 2021-01-19)Propulsion systems are exposed to a variety of foreign objects that can significantly damage or impact their performance. These threats can range from severe dangers such as sandstorms and volcanic eruptions, which can induce engine failure in minutes, to condensation and moisture during ground tests that can negatively impact the engine's fuel efficiency. While numerous computational and experimental studies have investigated the effects of particle ingestion on the component level, an accurate in-situ measurement technique is needed for a systematic understanding of the effects and real-time engine health monitoring. Optical measurement techniques are attractive for this application due to their non-intrusive nature. However, conventional optical particle measurement methods assume the particle to be spherical, which introduces large errors for measuring particles with complex and irregular shapes, such as sand, volcanic ash, and ice crystals. The light-particle interaction contains information on the desired parameters, such as particle shape and size. The research presented in this dissertation uses this idea for a novel particle sensor concept. Scattering and extinction of light by particles are chosen as crucial features that can identify the particle as its unique signature. Numerical tools are used to simulate the scattering and extinction for particles the sensor is expected to encounter. Machine learning models are trained using the data to use scattering and extinction as inputs and estimate the particle parameters. Different types and applications of supervised machine learning models were investigated, including a layered approach with numerous models and a generalized approach with a single neural network. The particle sensor is first demonstrated using data found in the literature. This study confirmed the importance of non-spherical particles in the library to guide the machine learning models. Further demonstrations are made at a full engine and wind tunnel scale to measure injected condensation and sand sprays, respectively. The mass flow rates of the ingested material were calculated using the model outputs and validated.
- Pressure Fluctuations in a High-Reynolds-Number Turbulent Boundary Layer over Rough Surfaces of Different ConfigurationsJoseph, Liselle AnnMarie (Virginia Tech, 2017-10-12)The pressure fluctuations under a high Reynolds Number, rough-wall, turbulent, boundary layer have been studied in the Virginia Tech Stability Wind Tunnel. Rough surfaces of varying element height (1-mm, 3-mm), shape (hemispheres, cylinders) and spacing (5.5-mm, 10.4-mm, 16.5-mm) were investigated in order to ascertain how the turbulent pressure fluctuations change with changes in roughness geometry. Rough surfaces which contain two types of elements are investigated and relationships between the combination surface and the individual surfaces have been uncovered. Measurements of the wall pressure fluctuations were made using pinhole microphones and hotwire measurements were made to obtain the velocity and turbulence field. Among the principal findings is the development of two scaling laws for the low frequency pressure fluctuations. Both of these are based on the idea that the defect between the edge velocity and some local boundary layer velocity sustains the pressure fluctuations in the outer regions of the flow. The first scaling uses the broadband convection velocity as the local velocity of the large scale pressure fluctuations. The second scaling uses the mean boundary layer velocity. Both these scalings appear more robust than the previously proposed scalings for the low frequency region and are able to scale the pressure spectra of all the data to within 3.5-dB. In addition, it was proven that the high frequency shear friction velocity scaling of Meyers et al. (2015) is universal to rough surfaces of different element shape and density. Physical insights into the shear friction velocity, on which this scaling is based, have been revealed. This includes an empirical formula which estimates the element pressure drag coefficient from the roughness density and the Reynolds number. The slopes in the mid-frequency region were found to vary with element density and microphone location such that a useful scaling could not be determined for this region. The possibility of an overlap region is explored and the expectation of a -1 slope is disproved. It is hypothesised that an evanescent decay of the mid-frequency pressure fluctuations occurs between their actual location and the wall where they are measured. A method for accounting for this decay is presented in order to scale the pressure fluctuations in this region. Lastly, a piecewise interpolation function for the pressure spectrum of rough wall turbulent boundary layers was proposed. This analytical function is based on the low frequency scaling on mean velocity and the high frequency scaling of Meyers et al. (2015) The mid-frequency is estimated by a spline interpolation between these two regions.