Browsing by Author "Qiao, Rui"
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- Adsorption of Small Molecules in Advanced Material SystemsZhang, Fei (Virginia Tech, 2019-06-10)Adsorption is a ubiquitous phenomenon that plays key roles in numerous applications including molecule separation, energy storage, catalysis, and lubrications. Since adsorption is sensitive to molecular details of adsorbate molecule and adsorbent materials, it is often difficult to describe theoretically. Molecular modeling capable of resolving physical processes at atomistic scales is an effective method for studying adsorption. In this dissertation, the adsorption of small molecules in three emerging materials systems: porous liquids, room-temperature ionic liquids, and atomically sharp electrodes immersed in aqueous electrolytes, are investigated to understand the physics of adsorption as well as to help design and optimize these materials systems. Thermodynamics and kinetics of gas storage in the recently synthesized porous liquids (crown-ether-substituted cage molecules dispersed in an organic solvent) were studied. Gas molecules were found to store differently in cage molecules with gas storage capacity per cage in the following order: CO2>CH4>N2. The cage molecules show selectivity of CO2 over CH4/N2 and demonstrate capability in gas separation. These studies suggest that porous liquids can be useful for CO2 capture from power plants and CH4 separation from shale gas. The effect of adsorbed water on the three-dimensional structure of ionic liquids [BMIM][Tf2N] near mica surfaces was investigated. It was shown that water, as a dielectric solvent and a molecular liquid, can alter layering and ordering of ions near mica surfaces. A three-way coupling between the self-organization of ions, the adsorption of interfacial water, and the electrification of the solid surfaces was suggested to govern the structure of ionic liquid near solid surfaces. The effects of electrode charge and surface curvature on adsorption of N2 molecules near electrodes immersed in water were studied. N2 molecules are enriched near neutral electrodes. Their enrichment is enhanced as the electrode becomes moderately charged but is reduced when the electrode becomes highly charged. Near highly charged electrodes, the amount of N2 molecules available for electrochemical reduction is an order of magnitude higher near spherical electrodes with radius ~1nm than near planar electrodes. The underlying molecular mechanisms are elucidated and their implications for development of electrodes for electrochemical reduction of N2 are discussed.
- Adsorption-Mediated Fluid Transport at the NanoscaleMoh, Do Yoon (Virginia Tech, 2022-04-20)Injecting CO2 into unconventional reservoirs to enhance oil recovery has been widely studied due to its potential to improve the profitability of these reservoirs. CO2 Huff-n-Puff is emerging as a promising method, but exploiting its full potential is challenging due to difficulties in optimizing its operations. The latter arises from the limited understanding of CO2 and oil transport in unconventional reservoirs. This dissertation used molecular dynamics simulations to study the storage and transport of oil and CO2 in unconventional reservoirs in single nanopores. The first study examined the modulation of oil flow in calcite pores by CO2. It is discovered that CO2 molecules adsorb strongly on calcite walls and can change decane permeability through 8 nm-wide pores by up to 30%. They impede decane flow at moderate adsorption density but enhance flow as adsorption approaches saturation. The second study investigated the CO2 transport in 4 nm-wide calcite pores during the soaking phase of Huff-n-Puff operations. CO2 entering the pore can become adsorbed on pore walls and diffuse on them or diffuse as free CO2 molecules. The accumulation of CO2 follows a diffusion behavior with an effective diffusivity ~50% smaller than bulk CO2. Two dimensionless groups are proposed to gauge the importance of surface adsorption and diffusion in CO2 storage and transport in nanopores. The third study examined the extraction of decane initially sealed in a 4 nm-wide calcite pore through exchange with CO2 and CH4 in a reservoir. The CO2-decane exchange is significantly driven by the evolution of adsorbed oil and gas initially, but a transition to dominance by free oil and gas occurs later; for CH4-decane exchange, the opposite occurs. The net gas accumulation and decane extraction follow the diffusive law, but their effective diffusivities do not always align well with the self-diffusion coefficients of CO2, CH4, and decane in the nanopore. The three studies identified the essential roles of gas/oil adsorption in their net transport in nanopores and, thus, unconventional reservoirs. Delineating these roles and formulating dimensionless groups to gauge their importance help develop better models for enhanced oil recovery from unconventional reservoirs by CO2 injection.
- Advancing Forward Osmosis for Energy-efficient Wastewater Treatment towards Enhanced Water Reuse and Resource RecoveryZou, Shiqiang (Virginia Tech, 2019-05-30)Current treatment of wastewater can effectively remove the contaminants; however, the effluent is still not widely reused because of some undesired substances like pathogens and trace organic chemicals. To promote water reuse, membrane-based technologies have emerged as a robust and more efficient alternative to current treatment practice. Among these membrane processes, forward osmosis (FO) utilizes an osmotic pressure gradient across a semi-permeable membrane to reclaim high-quality water. Still, several key challenges remain to be addressed towards broader FO application, including energy-intensive draw regeneration to yield product water and salinity buildup in the feed solution. To bypass energy-intensive draw regeneration, commercial solid fertilizers was utilized as a regeneration-free draw solute (DS), harvesting fresh water towards direct agricultural irrigation. However, using nutrient-rich fertilizers as DS resulted in an elevated reverse solute flux (RSF). This RSF, known as the cross-membrane diffusion of DS to the feed solution, led to deteriorated solute buildup on the feed side, reduced osmotic driving force, increased fouling propensity, and higher operation cost. To effectively mitigate solute buildup while achieving energy-efficient water reclamation, a parallel electrodialysis (ED) device was integrated to FO for DS recovery in the feed solution. The salinity in the feed solution was consistently controlled below 1 mS cm-1 via the hybrid FO-ED system. Considering solute buildup is merely a consequence of RSF, direct control of RSF was further investigated via operational strategy (i.e., an electrolysis-assisted FO) and membrane modification (i.e., surface coating of zwitterion-functionalized carbon nanotubes). Significantly reduced RSF (> 50% reduction) was obtained in both approaches with minor energy/material investment. With two major bottlenecks being properly addressed for energy-efficient water reclamation, FO was further integrated with a microbial electrolysis cell (MEC) to achieve integrated nutrient-energy-water recovery from high-strength wastewater (i.e., the digestor centrate). The abovementioned research projects are among the earliest efforts to address multiple key challenges of FO during practical application, serving as a cornerstone to facilitate the transformation of current water/wastewater treatment plant to resource recovery hub in order to ensure global food-energy-water security.
- Augmentation of Jet Impingement Heat Transfer on a Grooved Surface Under Wet and Dry ConditionsAlsaiari, Abdulmohsen Omar (Virginia Tech, 2018-11-27)Array jet impingement cooling experiments were performed on flat and grooved surfaces with the surface at a constant temperature. For the flat surface, power and temperature measurements were performed to obtain convection coefficients under a wide range of operating conditions such as jet speed, orifice to surface stand-of distance, and open area percentage. Cooling performance (CP) was calculated as the ratio between heat transfer and fan power. An empirical model was developed to predict jet impingement heat transfer taking into account the entrainment effects. Experimental results showed that jet impingement can provide high transfer rates with lower rates of cooling cost in comparison to contemporary conventional techniques in the industry. CP values over 279 were measured which are significantly higher than the standard values of 70 to 95 in current technology. The model enhanced prediction accuracy by taking into account the entrainment effects; an effect that is rarely considered in the literature. Experiments on the grooved surfaces were performed at dry and wet surface conditions. Under dry conditions, results showed 10%~55% improvement in heat transfer when compared to the flat surface. Improvement percentage tends to be higher at wider gaps between the array of orifices and the grooved surface. An improvement of 30%~40% was observed when increasing Re either by increasing orifice diameter or jet speed. Similar improvement was observed at higher flow open area percentages. No significant improvement in heat transfer resulted from decreasing the size of the grooves from 3.56mm to 2.54mm. Similarly, no noticeable change in heat transfer resulted from changing the relative position of the jets striking the surface at the top of the grooves to the bottom of the grooves. Deeper grooves with twice the depth gave statistically similar average heat transfer coefficients as shallower grooves. Under wet conditions, a hybrid cooling technique approach was proposed by using air jets impinging on a grooved surface with the grooves containing water. The approached is proposed and evaluated experimentally for its feasibility as an alternative for cooling towers of thermoelectric power plants. Convection heat and mass transfer coefficients were measured experimentally using the heat mass transfer analogy. Results showed that hybrid jet impingement provided high magnitudes of heat flux at low jet speeds and flow rates. High coefficients of performance CP > 3000, and heat fluxes > 8,000W/m2 were observed. Hybrid jet impingement showed 500% improvement as compared to jet impingement on a dry flat surface. CP values of hybrid jet impingement is 600% to 1,500% more as compared to performance of air-cooled condensers and wet cooling towers. Water use for hybrid jet impingement cooling is efficient since evaporation energy is absorbed from the surface directly instead of cooling air to near wet-bulb temperature.
- CFD – DEM Modeling and Parallel Implementation of Three Dimensional Non- Spherical Particulate SystemsSrinivasan, Vivek (Virginia Tech, 2019-07-18)Particulate systems in practical applications such as biomass combustion, blood cellular systems and granular particles in fluidized beds, have often been computationally represented using spherical surfaces, even though the majority of particles in archetypal fluid-solid systems are non-spherical. While spherical particles are more cost-effective to simulate, notable deficiencies of these implementations are their substantial inaccuracies in predicting the dynamics of particle mixtures. Alternatively, modeling dense fluid-particulate systems using non-spherical particles involves increased complexity, with computational cost manifesting as the biggest bottleneck. However, with recent advancements in computer hardware, simulations of three-dimensional particulate systems using irregular shaped particles have garnered significant interest. In this research, a novel Discrete Element Method (DEM) model that incorporates geometry definition, collision detection, and post-collision kinematics has been developed to accurately simulate non-spherical particulate systems. Superellipsoids, which account for 80% of particles commonly found in nature, are used to represent non-spherical shapes. Collisions between these particles are processed using a distance function computation carried out with respect to their surfaces. An event - driven model and a time-driven model have been employed in the current framework to resolve collisions. The collision model's influence on non–spherical particle dynamics is verified by observing the conservation of momentum and total kinetic energy. Furthermore, the non-spherical DEM model is coupled with an in-house fluid flow solver (GenIDLEST). The combined CFD-DEM model's results are validated by comparing to experimental measurements in a fluidized bed. The parallel scalability of the non-spherical DEM model is evaluated in terms of its efficiency and speedup. Major factors affecting wall clock time of simulations are analyzed and an estimate of the model's dependency on these factors is documented. The developed framework allows for a wide range of particle geometries to be simulated in GenIDLEST.
- Chain-length-controllable upcycling of polyolefins to sulfate detergentsMunyaneza, Nuwayo Eric; Ji, Ruiyang; DiMarco, Adrian; Miscall, Joel; Stanley, Lisa; Rorrer, Nicholas; Qiao, Rui; Liu, Guoliang (Springer Nature, 2024-11-18)Escalating global plastic pollution and the depletion of fossil-based resources underscore the urgent need for innovative end-of-life plastic management strategies in the context of a circular economy. Thermolysis is capable of upcycling end-of-life plastics to intermediate molecules suitable for downstream conversion to eventually high-value chemicals, but tuning the molar mass distribution of the products is challenging. Here we report a temperature-gradient thermolysis strategy for the conversion of polyethylene and polypropylene into hydrocarbons with tunable molar mass distributions. The whole thermolysis process is catalyst- and hydrogen-free. The thermolysis of polyethylene and polyethylene/polypropylene mixtures with tailored temperature gradients generated oil with an average chain length of ~C14. The oil featured a high concentration of synthetically useful α-olefins. Computational fluid dynamics simulations revealed that regulating the reactor wall temperature was the key to tuning the hydrocarbon distributions. Subsequent oxidation of the obtained α-olefins by sulfuric acid and neutralization by potassium hydroxide afforded sulfate detergents with excellent foaming behaviour and emulsifying capacity and low critical micelle concentration. Overall, this work provides a viable approach to producing value-added chemicals from end-of-life plastics, improving the circularity of the anthropogenic carbon cycle.
- Comprehensive Modeling of Novel Thermal Systems: Investigation of Cascaded Thermoelectrics and Bio-Inspired Thermal Protection Systems PerformanceKanimba, Eurydice (Virginia Tech, 2019-12-04)Thermal systems involve multiple components assembled to store or transfer heat for power, cooling, or insulation purpose, and this research focuses on modeling the performance of two novel thermal systems that are capable of functioning in environments subjected to high heat fluxes. The first investigated thermal system is a cascaded thermoelectric generator (TEG) that directly converts heat into electricity and offers a green option for renewable energy generation. The presented cascaded TEG allows harvesting energy in high temperatures ranging from 473K to 973K, and being a solid-state device with no moving parts constitutes an excellent feature for increase device life cycle and minimum maintenance in harsh, remote environments. Two cascaded TEG designs are analyzed in this research: the two-stage and three-stage cascaded TEGs, and based on the findings, the two-stage cascaded TEG produces a power output of 42 W with an efficiency of 8.3% while the three-cascaded TEG produces 51 W with an efficiency of 10.2%. The second investigated novel thermal system is a thermal protection system inspired by the porous internal skeleton of the cuttlefish also known as cuttlebone. The presented bio- inspired thermal protection has excellent features to serve as an integrated thermal protection system for spacecraft vehicles including being lightweight (93% porosity) and possessing high compressive strength. A large amount of heat flux is generated from friction between air and spacecraft vehicle exterior, especially during reentry into the atmosphere, and part of the herein presented research involves a thermomechanical modeling analysis of the cuttlebone bio-inspired integrated thermal protection system along with comparing its performance with three conventional structures such as the wavy, the pyramid, and cylindrical pin structures. The results suggest that the cuttlebone integrated thermal protection system excels the best at resisting deformation caused by thermal expansion when subjected to aerodynamic heat fluxes.
- Computational and Experimental Investigation of the Critical Behavior Observed in Cell Signaling Related to Electrically Perturbed Lipid SystemsGoswami, Ishan (Virginia Tech, 2018-10-16)Problem Statement: The use of pulsed electric fields (PEFs) as a tumor treatment modality is receiving increased traction. A typical clinical procedure involves insertion of a pair of electrodes into the tumor and administration of PEFs (amplitude: ~1 kV/cm; pulse-width: 100 μs). This leaves a zone of complete cell death and a sub-lethal zone where a fraction of the cells survive. There is substantial evidence of an anti-tumor systemic immune profile in animal patients treated with PEFs. However, the mechanism behind such immune profile alterations remains unknown, and the effect of PEFs on cell signaling within sub-lethal zones remains largely unexplored. Moreover, different values of a PEF pulse parameter, for e.g. the pulse-widths of 100 μs and 100 ns, may have different effects on cell signaling. Thus, the challenge of answering the mechanistic questions is compounded by the large PEF parameter space consisting of different combinations of pulse-widths, amplitudes, and exposure times. Intellectual merit: This Ph.D. research provides proof that sub-lethal PEFs can enhance anti-tumor signaling in triple negative breast cancer cells by abrogating thymic stromal lymphopoietin signaling and enhancing stimulatory proteins such as the tumor necrosis factor. Furthermore, experimental evidence produced during this Ph.D. research demonstrates that PEFs may not directly impact the intracellular mitochondrial membrane at clinically relevant field amplitudes. As demonstrated in this work, PEFs may influence the mitochondria via an indirect route such as disruption of the actin cytoskeleton and/or alteration of ionic environment in the cytoplasm due to cell membrane permeabilization. Thus, a reductionist approach to understanding the influence of PEFs on cell signaling is proposed by limiting the study to membrane dynamics. To overcome the problem of investigating the entire PEF parameter space, this Ph.D. research proposes a first-principle thermodynamic approach of scaling the PEF parameter space such that an understanding developed in one regime of PEF pulse parameter values can be used to understand other regimes of the parameter space. Demonstration of the validity of this scaling model is provided by coupling Monte-Carlo methods for density-of-states with the steepest-entropy-ascent quantum thermodynamic framework for the non-equilibrium prediction of the lipid membrane dynamics.
- Computational Modeling of Intracapillary Bacteria Transport in Tumor MicrovasculatureWindes, Peter (Virginia Tech, 2016-09-23)The delivery of drugs into solid tumors is not trivial due to obstructions in the tumor microenvironment. Innovative drug delivery vehicles are currently being designed to overcome this challenge. In this research, computational fluid dynamics (CFD) simulations were used to evaluate the behavior of several drug delivery vectors in tumor capillaries—specifically motile bacteria, non-motile bacteria, and nanoparticles. Red blood cells, bacteria, and nanoparticles were imposed in the flow using the immersed boundary method. A human capillary model was developed using a novel method of handling deformable red blood cells (RBC). The capillary model was validated with experimental data from the literature. A stochastic model of bacteria motility was defined based on experimentally observed run and tumble behavior. The capillary and bacteria models were combined to simulate the intracapillary transport of bacteria. Non-motile bacteria and nanoparticles of 200 nm, 300 nm, and 405 nm were also simulated in capillary flow for comparison to motile bacteria. Motile bacteria tended to swim into the plasma layer near the capillary wall, while non-motile bacteria tended to get caught in the bolus flow between the RBCs. The nanoparticles were more impacted by Brownian motion and small scale fluid fluctuations, so they did not trend toward a single region of the flow. Motile bacteria were found to have the longest residence time in a 1 mm long capillary as well as the highest average radial velocity. This suggests motile bacteria may enter the interstitium at a higher rate than non-motile bacteria or nanoparticles of diameters between 200–405 nm.
- DC vs AC Electrokinetics-Driven Nanoplasmonic Raman Monitoring of Charged Analyte Molecules in Ionic SolutionsXiao, Chuan; Wang, Xin; Zhao, Yuming; Zhang, Hongwei; Song, Junyeob; Vikesland, Peter J.; Qiao, Rui; Zhou, Wei (American Chemical Society, 2024-08-31)Electrokinetic surface-enhanced Raman spectroscopy (EK-SERS) is an emerging high-order analytical technique that combines the plasmonic sensitivity of SERS with the electrode interfacial molecular control of electrokinetics. However, previous EK-SERS works primarily focused on non-Faradaic direct current (DC) operation, limiting the understanding of the underlying mechanisms. Additionally, developing reliable EK-SERS devices with electrically connected plasmonic hotspots remains challenging for achieving high sensitivity and reproducibility in EK-SERS measurements. In this study, we investigated the use of two-tier nanolaminate nano-optoelectrode arrays (NL-NOEAs) for DC and alternating current (AC) EK-SERS measurements of charged analyte molecules in ionic solutions. The NL-NOEAs consist of Au/Ag/Au multilayered plasmonic nanostructures on conductive nanocomposite nanopillar arrays (NC-NPAs). We demonstrate that the NL-NOEAs exhibit high SERS enhancement factors (EFs) of ∼106 and can be used to modulate the concentration and orientation of Rhodamine 6G (R6G) molecules at the electrode surface by applying DC and AC voltages. We also performed numerical simulations to investigate the ion and R6G dynamics near the electrode surface under DC and AC voltage modulation. Our results show that AC EK-SERS can provide additional insights into the dynamics of molecular transport and adsorption processes compared to DC EK-SERS. This study demonstrates the potential of NL-NOEAs for developing high-performance EK-SERS sensors for a wide range of applications.
- Deep Learning Methods for Predicting Fluid Forces in Dense Particle SuspensionsRaj, Neil Ashwin (Virginia Tech, 2021-07-28)Modelling solid-fluid multiphase flows are crucial to many applications such as fluidized beds, pyrolysis and gasification, catalytic cracking etc. Accurate modelling of the fluid-particle forces is essential for lab-scale and industry-scale simulations. Fluid-particle system solutions can be obtained using various techniques including the macro-scale TFM (Two fluid model), the meso-scale CFD-DEM (CFD - Discrete Element Method) and the micro-scale PRS (Particle Resolved Simulation method). As the simulation scale decreases, accuracy increases but with an exponential increase in computational time. Since fluid forces have a large impact on the dynamics of the system, this study trains deep learning models using micro-scale PRS data to predict drag forces on ellipsoidal particle suspensions to be applied to meso-scale and macro-scale models. Two different deep learning methodologies are employed, multi-layer perceptrons (MLP) and 3D convolutional neural networks (CNNs). The former trains on the mean characteristics of the suspension including the Reynolds number of the mean flow, the solid fraction of the suspension, particle shape or aspect ratio and inclination to the mean flow direction, while the latter trains on the 3D spatial characterization of the immediate neighborhood of each particle in addition to the data provided to the MLP. The trained models are analyzed and compared on their ability to predict three different drag force values, the suspension mean drag which is the mean drag for all the particles in a given suspension, the mean orientation drag which is the mean drag of all particles at specific orientations to the mean flow, and finally the individual particle drag. Additionally, the trained models are also compared on their ability to test on data sets that are excluded/hidden during the training phase. For instance, the deep learning models are trained on drag force data at only a few values of Reynolds numbers and tested on an unseen value of Reynolds numbers. The ability of the trained models to perform extrapolations over Reynolds number, solid fraction, and particle shape to predict drag forces is presented. The results show that the CNN performs significantly better compared to the MLP in terms of predicting both suspensions mean drag force and also mean orientation drag force, except a particular case of extrapolation where the MLP does better. With regards to predicting drag force on individual particles in the suspension the CNN performs very well when extrapolated to unseen cases and experiments and performs reasonably well when extrapolating to unseen Reynolds numbers and solid fractions.
- Deep learning-based reconstruction of the structure of heterogeneous composites from their temperature fieldsWu, Haiyi; Zhang, Hongwei; Hu, Guoqing; Qiao, Rui (2020-04-01)Inverse problems involving transport phenomena are ubiquitous in engineering practice, but their solution is often challenging. In this work, we build a data-driven deep learning model to predict the heterogeneous distribution of circle-shaped fillers in two-dimensional thermal composites using the temperature field in the composite as an input. The deep learning model is based on convolutional neural networks with a U-shape architecture and encoding-decoding processes. The temperature field is cast into images of 128 x 128 pixels. When the true temperature at each pixel is given, the trained model can predict the distribution of fillers with an average accuracy of over 0.979. When the true temperature is only available at 0.88% of the pixels inside the composite, the model can predict the distribution of fillers with an average accuracy of 0.94, if the temperature at the unknown pixels is obtained through the Laplace interpolation. Even if the true temperature is only available at pixels on the boundary of the composite, the average prediction accuracy of the deep learning model can still reach 0.80; the prediction accuracy of the model can be improved by incorporating true temperature in regions where the model has low prediction confidence.
- Design and Electrochemical Performance of Sodium-Based BatteriesZhang, Qipeng (Virginia Tech, 2024-12-06)Low-cost, high-performance energy storage solutions are in great demand for applications such as vehicle electrification and electricity generation from renewable sources. Lithium-based batteries have emerged as strong contenders due to their high energy density and stability. However, their reliance on scarce lithium reserves and high production costs makes them impractical for many applications. Sodium-based batteries (SBBs) are gaining traction as a more affordable option, with costs of $50 to $100 per kWh and an abundant resource base. Despite these advantages, SBBs still face many obstacles, primarily due to limited research on sodium-based chemistries. Additionally, sodium-based batteries have inherent limitations, including lower energy capacity and reduced cycle life, which restrict their viability for long-term use. This thesis addresses several critical challenges faced by SBBs and explores new strategies for enhancing their performance and viability for large-scale applications. First, a low-concentration, non-flammable electrolyte consisting of 0.3 M NaPF6 in a mixed solvent was formulated and tested in SBBs. This electrolyte significantly improves the cyclability and performance of SBBs across a wide temperature range, with high-capacity retention at both elevated and sub-zero temperatures. Molecular simulations reveal that the improved ion-pairing underpins the exceptional performance. This development addresses major challenges in SBBs by offering a safer, more cost-effective solution for large-scale applications. Second, sodium-sulfur (Na-S) batteries were explored to achieve high energy densities. An external acoustic field was implemented to enhance Na-S battery performance by inhibiting the shuttle effect and reducing dendrite growth, two key challenges in Na-S systems. This method offers a scalable, non-chemical solution to improve cycle life and efficiency, making Na-S batteries a more viable candidate for large-scale energy storage. This progress, along with the high theoretical capacity of Na-S batteries, helps address the limitations not resolved by the electrolyte engineering work of SBBs. Third, the mechanisms of Na2Sx (x≤2) precipitation in sodium-sulfur (Na-S) and sodium-oxygen-sulfur (Na/O2-S) systems were investigated. The results reveal that higher-order sodium polysulfides display the lowest current density, indicating a stronger driving force is needed to initiate their reaction. In Na/(O2)-S systems, the transition from high-order to low-order oxy-sulfur intermediates demands less energy compared to Na-S systems. The insights gained here help further optimize Na-S/Na/(O2)-S batteries to enhance their performance and cycle life. Together, the work in this dissertation addressed several critical needs in the development of SBBs and helped advance their commercialization.
- The Design and Optimization of a Lithium-ion Battery Direct Recycling ProcessZheng, Panni (Virginia Tech, 2019-08-21)Nowadays, Lithium-ion batteries (LIBs) have dominated the power source market in a variety of applications. Lithium cobalt oxide (LiCoO2) is one of the most common cathode materials for LIBs in consumer electronics. The recycling of LIBs is important because cobalt is an expensive element that is dependent on foreign sources for production. Lithium-ion batteries need to be recycled and disposed properly when they reach the end of life (EOL) to avoid negative environmental impact. This project focuses on recycling cathode material (LiCoO2) by direct method. Two automation stages, tape peeling stage and unrolling stage, are designed for disassembling prismatic winding cores. Different sintering conditions (e.g., temperature, sintering atmosphere, the amount of lithium addition) are investigated to recycle EOL cathode materials. The results show that the capacity of the recycled cathode materials increases with increasing temperature. The extra Li addition leads to worse cycling performance. In addition, the sintering atmosphere has little influence on small- scale sintering. Also, most of directly recycled cathode materials have better electrochemical (EC) performance than commercial LiCoO2 (LCO) from Sigma, especially when cycling with 4.45V cutoff voltage.
- Design and synthesis of Ni-rich and low/no-Co layered oxide cathodes for Li-ion batteriesYang, Zhijie (Virginia Tech, 2023-02-23)Li-ion batteries (LIBs) have achieved remarkable success in electric vehicles (EVs), consumer electronics, grid energy storage, and other applications thanks to a wide range of electrode materials that meet the performance requirements of different application scenarios. Cathodes are an essential component of LIBs, which governs the performance of commercial LIBs. Layered transition metal oxide, i.e., LiNixCoyMn1-x-yO2 (NMC), is one family of cathodes that are widely applied in the prevailing commercial LIBs. With increasing demand for high energy density, the development of layered oxide cathodes is towards high Ni content because Ni redox couples majorly contribute to the battery capacity. Meanwhile, the battery community has been making tremendous efforts to eliminate Co in layered cathodes due to its high cost, high toxicity, and child labor issues during Co mining. However, these Ni-rich Co-free cathodes usually suffer from low electrochemical and structural stability. Several strategies are adopted to enhance the stability of Ni-rich Co-free cathodes, such as doping, coating, and synthesizing single crystal particles. However, the design principles and synthesis mechanisms of these approaches have not been fully understood. Herein, we design and synthesize stable Ni-rich and low/no-Co layered oxide cathodes by manipulating the chemical and structural properties of cathode particles. Our studies reveal the cathode formation mechanisms and shed light on the cathode design through complementary synchrotron microscopic and spectroscopic characterization methods. In Chapter 1, the motivation for LIB research is introduced from the perspective of its indispensable role in achieving carbon neutrality. We then comprehensively introduce the status of LIBs at present, including assessing their sustainability, worldwide supply chain and manufacturing, and cathode materials. Subsequently, we focus on the Co-free layered oxide cathodes and discuss their structure, limitations, and strategies to address the challenges. Finally, we discuss single crystal Ni-rich layered oxide cathodes and the challenges and strategies associated with their synthesis. In Chapter 2, we investigate the dopant redistribution, phase propagation, and local chemical changes of layered oxides at multiple length scales using a multielement-doped LiNi0.96Mg0.02Ti0.02O2 (Mg/Ti-LNO) as a model platform. We observed that dopants Mg and Ti diffuse from the surface to the bulk of cathode particles below 300 °C long before the formation of any layered phase, using a range of synchrotron spectroscopic and imaging diagnostic tools. After calcination, Ti is still enriched at the cathode particle surface, while Mg has a relatively uniform distribution throughout cathode particles. Our findings provide experimental guidance for manipulating the dopant distribution upon cathode synthesis. In Chapter 3, we synthesized Mn(OH)2-coated single crystal LiNiO2 (LNO) and used it as the platform to monitor the Mn redistribution and the structural and chemical evolution of the LNO cathode. We use in situ transmission X-ray microscopy (TXM) to track the Mn tomography inside the LNO particle and Ni oxidation state evolution at various temperatures below 700 °C. We further reveal chemical and structural changes induced by different extents of Mn diffusion at ensemble-averaged scale, which validates the results at the single particle scale. The ion diffusion behavior in the cathode is highly temperature dependent. Our study provides guidance for ion distribution manipulation during cathode modification. In Chapter 4, we successfully fabricated a surface passivation layer for NMC particles via a feasible quenching approach. A combination of bulk and surface structural characterization methods show the correlation of surface layer with bulk chemistry including valence state and charge distribution. Our design enables high interfacial stability and homogeneous charge distribution, impelling superior electrochemical performance of NMC cathode materials. This study provides insights into the cathode surface layer design for modifying other high-capacity cathodes in LIBs. In Chapter 5, we use statistical tools to identify the significance of multiple synthetic parameters in the molten salt synthesis of single crystal Ni-rich NMC cathodes. We also create a prediction model to forecast the performance of synthesized single crystal Ni-rich NMC cathodes from the input of synthetic parameters with relatively high prediction accuracy. Guided by the models, we synthesize single crystal LiNi0.9Co0.05Mn0.05O2 (SC-N90) with different particle sizes. We find large single crystals show worse capacity and cycle life than small single crystals especially at high current rates due to slower Li kinetics. However, large single crystal has higher thermal stability potentially because of smaller specific surface area. The findings of particle size effect on the performance provide insights into size engineering while developing next-generation single crystal Ni-rich NMC cathodes. The statistical and prediction models developed in this study can guide the molten salt synthesis of Ni rich cathodes and simplify the optimization process of synthetic parameters. Chapter 6 summarizes our efforts on the novel design and fundamental understanding of the state-of-the-art cathodes. We also provide our future perspectives for the development of LIBs.
- Detailed Heat Transfer Measurements of Various Rib Turbulator Shapes at Very High Reynolds Numbers Using Steady-state Liquid Crystal ThermographyZhang, Mingyang (Virginia Tech, 2018-01-18)In order to protect gas turbine blades from hot gases exiting the combustor, several intricate external and internal cooling concepts are employed. High pressure stage gas turbine blades feature serpentine passages where rib turbulators are installed to enhance heat transfer between the relatively colder air bled off from the compressor and the hot internal walls. Most of the prior studies have been restricted to Reynolds number of 90000 and several studies have been carried out to determine geometrically optimized parameters for achieving high levels of heat transfer in this range of Reynolds number. However, for land-based power generation gas turbines, the Reynolds numbers are significantly high and vary between 105 and 106. Present study is targeted towards these high Reynolds numbers where traditional rib turbulator shapes and prescribed optimum geometrical parameters have been investigated experimentally. A steady-state liquid crystal thermography technique is employed for measurement of detailed heat transfer coefficient. Five different rib configurations, viz., 45 deg., V-shaped, inverse V-shaped, W-shaped and M-shaped have been investigated for Reynolds numbers ranging from 150,000 to 400,000. The ribs were installed on two opposite walls of a straight duct with aspect ratio of unity. For very high Reynolds numbers, the heat transfer enhancement levels for different rib shapes varied between 1.3 and 1.7 and the thermal hydraulic performance was found to be less than unity.
- Developing a Novel Ultrafine Coal Dewatering ProcessHuylo, Michael H. (Virginia Tech, 2022-01-13)Dewatering fine coal is needed in many applications but has remained a great challenge. The hydrophobic-hydrophilic separation (HHS) method is a powerful technology to address this problem. However, organic solvents in solvent-coal slurries produced during HHS must be recovered for the method to be economically viable. Here, the experimental studies of recovering solvents from pentane-coal and hexane-coal slurries by combining liquid-solid filtration and in-situ vaporization and removing the solvent by a carrier gas (i.e., drying) are reported. The filtration behaviors are studied under different solid mass loading and filtration pressure. It is shown that using pressure filtration driven by 20 psig nitrogen, over 95% of solvents by mass in the slurries can be recovered, and filtration cakes can be formed in 60 s. The drying behavior was studied using nitrogen and steam at different temperatures and pressures. It is shown that residual solvents in filtration cakes can be reduced below 1400 ppm within 10 s by 15 psig steam superheated to 150C, while other parameter combinations are far less effective in removing solvents. Physical processes involved in drying and the structure of solvent-laden filtration cakes are analyzed in light of these results.
- Development of Advanced Internal Cooling Technologies for Gas Turbine Airfoils under Stationary and Rotating ConditionsSingh, Prashant (Virginia Tech, 2017-07-18)Higher turbine inlet temperatures (TIT) are required for higher overall efficiency of gas turbine engines. Due to the constant push towards achieving high TIT, the heat load on high pressure turbine components has been increasing with time. Gas turbine airfoils are equipped with several sophisticated cooling technologies which protect them from harsh external environment and increase their operating life and reduce the maintenance cost. The turbine airfoils are coated with thermal barrier coatings (TBCs) and the external surface is protected by film cooling. The internals of gas turbine blades are cooled by relatively colder air bled off from the compressor discharge. Gas turbine internals can be divided into three broad segments – Leading edge section, (2) mid-chord section and (3) trailing edge section. The leading edge of the airfoil is subjected to extreme heat loads due to hot main gas stagnation and high turbulence intensity of the combustor exit gases. The leading edge is typically cooled by jet impingement which cross-over the rib turbulators in the feed chamber. The mid-chord section of the turbine airfoils have serpentine passages connected via. 180° bends, and they feature turbulence promotors which enhance the heat exchange rates between the coolant and the internal walls of the airfoil. The trailing edge section is typically cooled by array of pin fins. On one hand, the coolant routed through the internal passages of turbine airfoil help maintain the airfoil temperatures within safe limits of operation, the cooled air comes at a cost of loss of high pressure air from the compressor section. The aim of this study is to develop internal cooling concepts which have high thermal hydraulic performance, i.e. to gain high levels heat transfer enhancement due to cooling concepts at lower pumping power requirements. Experimental and numerical studies have been carried out and new rib turbulator designs such as Criss-Cross pattern, compound channels featuring uniquely organized ribs and dimples, novel jet impingement hole shapes have been developed which have high thermal-hydraulic performance. Further, gas turbine blades rotate at high rotational speeds. The internal flow routed thought the serpentine passages are subjected to Coriolis and centrifugal buoyancy forces. The combined effects of these forces results in enhancement and reduction in heat transfer on the pressure side and suction side internal walls. This leads to non-uniformity in the heat transfer enhancement which leads to non-uniform cooling and increase in the sites of high and low internal wall temperatures. Development of cooling concepts which have high thermal hydraulic performance under non-rotating conditions is important, however, under rotation, the heat transfer characteristics of the internal passages is significantly different in an unfavorable way. So the aim of the turbine cooling research is to have concepts which provide highly efficient and uniform cooling. The negative effects of rotation has been addressed in this study and new orientation of two-pass cooling channels has been presented which utilizes the rotational energy in favor of heat transfer enhancement on both pressure and suction side internal walls. Present study has led to several new cooling concepts which are efficient under both stationary and rotating conditions.
- Development of Microfluidic Platforms for Electric Field-Driven Drug Delivery and Cell MigrationMoarefian, Maryam (Virginia Tech, 2020-06-02)Recent technologies in micro-devices for investigation of functional biology in a controlled microenvironment are continually growing and evolving. In particular, electric-field mediated microfluidic platforms are evolving technologies that have significant applications in drug delivery and cell migration investigations. Although drug delivery has had several successes, in some areas, it continues to be a challenge; in recent years, the positive impact of electric fields is being explored. The primary objectives of the dissertation are to design, fabricate, and employ two novel microfluidic platforms for drug delivery and cell migration in the presence of electric fields. Description of iontophoretic carboplatin delivery into the MDA-MB-231 triple-negative breast cancer cells and investigation of neutrophil electro taxis are two main aims of the dissertation. Transdermal drug delivery systems such as iontophoresis are useful tools for delivering chemotherapeutics for tumor treatment not only because of their non-invasiveness but also due to their lower systematic toxicity compared to other drug delivery systems. While iontophoresis animal models are commonly being used for the development of new cancer therapies, there are some obstacles for precise control of the tumor microenvironment's chemoresistance and scaffold in the animal models. We employed experimental and computational approaches, the iontophoresis-on-chip and the fraction of tumor killed mathematical model, for predicting the outcome of iontophoresis treatment in a controlled microenvironment. Also, precise control over the cell electromigration is a challenging investigation which we will address in the second aim of the dissertation. Here, we developed a microfluidic platform to study the consequences of DC electric fields on neutrophil electromigration (electrotaxis), which has an application of directing neutrophils away from healthy tissue by suppressing the migration of neutrophils toward pro-inflammatory chemoattractant.
- Development, Characterization, and Fundamental Studies on Molecular Ionic Composites and PBDT HydrogelsZanelotti, Curt Joseph (Virginia Tech, 2022-01-28)This dissertation aims to develop, characterize, and fundamentally understand a new class of materials termed "molecular ionic composites" (MICs). MICs show promise as next-generation solid electrolytes for batteries. MICs form when mixing a rigid polyanion with purely ionic fluids, and they behave mechanically as a solid but contain a high density of ions that move nearly as in a neat liquid. Specifically, prototypical MICs are based on solutions of the rigid-rod polyelectrolyte poly(2,2'-disulfonyl-4,4'-benzideneterephthalamide) (PBDT), which forms a double helix, combined with imidazolium-based ionic liquids (ILs). The IL comprises 75-97 wt% of the final solid, even though the Young's modulus can reach ~ 2 GPa at 80 wt% IL. We propose that these properties are driven by a biphasic internal structure in MICs corresponding to IL-rich "puddles" (an interconnected liquid phase) and PBDT-IL associated "bundles" where IL ions form the collective electrostatic associations that cause the MICs to be a solid. Through this dissertation I will discuss a wide variety of MICs that have been created through the use of two different formation processes, the "ingot" method and the "solvent casting" method, which allow for the use of many different ionic fluid sources to further tune MIC properties. The following chapters build to the fundamental knowledge and our current understanding of the wide variety of materials that can be created from PBDT and IL.